Page 21 - Gi flipbook - October 2018
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creation and utilisation of
                 Engineering Campaign Decision    FIGURE 3 3D rehearsal of the lifting   FIGURE 4 Example of a block valve pipe-
                 Panels (CDP) to empower decision   operation and the completed lift  through at Higham, in the Midlands
                 making across departments.
                   Our small, unique, self-sufficient
                 team of nine full-time NG employees
                 (making up five per cent of project
                 management overheads at present) is
                 experienced and competent in multi-
                 disciplinary end-to-end project delivery.
                   During the design phase, NARC
                 generated 3D images and completed
                 virtual rehearsals to aid stakeholder
                 engagement, improve process safety
                 assessments, verify constructability and
                 reduce cost and program uncertainty.
                   The campaign developed modular
                 block valve designs achieving efficiency
                 via a standardised design solution. This
                 design allows efficient offsite
                 fabrication, safe offsite hydrostatic
                 testing and therefore minimises
                 network outage periods for installation.
                   NARC has completed six national
                 feeder pipe-throughs of priority   FIGURE 5 Example of a new gas actuator at   FIGURE 6 High efficiency gearboxes at
                 selected block valves with asset   Crieff, in Scotland            Rockland St Peter, in East Anglia
                 health issues throughout the UK, with
                 significant cost savings compared with
                 replacing the block valve.
                   The campaign has delivered over 30
                 actuator and control cabinet
                 replacements, rectifying operator
                 issues in Scotland, East Anglia and the
                 South West. This success was down
                 to significant engagement with system
                 operations, network engineering,
                 operations and independent network
                 offtakes during the design and
                 construction phases.
                   As part of the campaign, 30 high   FIGURE 7 An example of a refurbished
                 efficiency gearboxes were installed on   AGI, including painting and coating, pipe
                 faulty, locally-operated valves,   support intrusive P/11 surveys, remedial
                 replacing hydraulic and electric   repairs, and sand box installations
                 actuators and successfully realising
                 £825k of financial and operational
                 benefits from reduced material and
                 installation costs.
                   NARC has designed, constructed                                  FIGURE 8 Modular block valve 3D design,
                 and installed six national block valve                            developed by NARC
                 full site rebuilds and one network
                 offtake full site rebuild. Activities
                 included offsite fabrication and
                 hydrotest, excavation, contracted lift
                 of two assembly sections, tie-in welds
                 and non-destructive testing (NDT),
                 coating, cathodic protection, backfill
                 and all site civil work.
                   In 2017, key suspect pipeline
                 corrosion works were incorporated into   the concrete plinth. The NARC team   compressor station tee. The 36in
                 NARC for delivery. To check for   has inspected beneath more than 100   valves and associated pipework and
                 corrosion of the pipeline, the works   saddle supports throughout the UK.  equipment were replaced, providing
                 included removal of the support    Another of the projects delivered   critical isolations between the
                 around the pipeline, often requiring   in 2017/18 was the completion of the   compressor station and Feeder 3.
                 complete removal and replacement of   redesign and build of Cambridge   This included all operating






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