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Engine
Injection System, Mercedes

KL-0369-42 (Patented)
KL-0369-42
Injector Nozzle Puller
with 1.5kg Slide Hammer, Mercedes

Applicable to Mercedes CDI engines OM651 (Vehicles: C-Class (W/S204) 2007-,
E-Class (W 212) 2009-, E-Class Coupe / Convertible (A/C 207) 2009-, GLK (X204)
2008- and Sprinter II (906) 2006-).
The puller allows for the extraction of only slightly seized injector nozzles without
having to remove the cylinder head from the vehicle. (Note: The injector nozzle
cannot be dismantled)
Thanks to the special design of the puller, the injector nozzle can be fixed via the
holder in the fork head. This prevents the puller from tilting during the removal
process and ensures, at the same time, optimum power transmisssion.
Technical Data: Scope of Delivery: KL-0369-42 Injector Nozzle Puller with 1.5kg Slide Hammer
Total Length: 200mm
Part No. Description Qty
KL-0369-420 Injector Nozzle Puller 1
KL-0369-4100 Slide Hammer Puller Base Tool, 1.5kg 1
KL-0369-45
KL-0369-45
Injector Nozzle Puller with Pull Spindle
Applicable to Mercedes CDI engines OM611, OM612, OM613, OM646*, OM647
and OM648 etc. (*except OM646 EVO)
Allows the removal of very tight-fitting or stuck injector nozzles to be performed in
situ on the vehicle, without the need for disassembling the cylinder head.
Procedure:
Unscrew nozzle head, screw in pull spindle, insert support rings, push support sleeve
over the spindle and screw on shoulder nut. Then, remove nozzle by turning shoulder
nut.
Scope of Delivery: KL-0369-45 Injector Nozzle Puller with Pull Spindle
Part No. Description Qty
KL-0369-4501 Support Sleeve 1
6 Pull Spindle, M17x1, 132mm long 1
KL-1383-1112 Shoulder Nut, M16x1.5 1
KL-0369-4504 Support Ring 1
KL-0021-0006 Axial Bearing 1
Technical Data: KL-0040-3005 Circlip SB35 1
Overall length: 150mm KL-0369-461 A Special Socket, Size (waf) 29mm, 1/2" drive 1
Drive: 24mm KL-0014-0030 Molybdenum Disulphide Paste 1

KL-0369-20 A
KL-0369-20 A
Cleaning Tool for Injector Nozzle Seat,

Common Rail Diesel Engines
Applicable to Common Rail Diesel engines:
• Mercedes OM611, OM612, OM613, OM639, OM640, OM642, OM646, OM647,
OM648, OM651, OM668, Smart R660
• PSA 2.7 HDI / engine: DT17 and 3.0 HDI engine: DT20
• Chrysler 2.5 crd / engine: OM664
• Toyota 3.0 D-4D / engine: 1 KD-FTV
• Toyota 2.2 D-4D / engine: 2 AD-FHV, 2 AD-FTV
Technical Data: • Lexus 2.2 Diesel / engine: 2 AD-FHV
Drive: T-Handle In a single operation, the specially shaped cleaning tool produces a clean finish on the
Length: 261mm injector mounting hole, the nozzle seat, and the small aperture leading to the
Cleaning tool Ø: 7.5/17/19.1mm combustion chamber.
Important procedure before reinstalling an injector nozzle in order to prevent
leakage between the cylinder head and the injector.

Copyright GEDORE Automotive GmbH, Germany
formerly