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Steering System/Geometry

KL-0250-40 (Pat. e.g. US-Patent 6,546,610)
KL-0250-40
Extractor for Clamping Bolt and Ball Joint,
Audi A4/VW Passat

Suitable for Audi A4 (until 2000)/VW Passat front axle (until 2005). Designed to
remove the upper wishbone pivot pin from the steering knuckle clamping bore.
Removing the upper clamping bolt and the two pivot pins from the steering knuckle
has always presented mechanics and technicians with problems, especially when
components are heavily corroded/seized in place. Not only is the usual technique
2
using hammer, welding torch, angle grinder and drift time-consuming and arduous,
but there is also a risk of damaging steering knuckles, pivot pins and wishbone struts.
The KL-0250-40 extractor with its proper pressure unit enables the quick and
professional extraction of the hex clamping bolt and pivot pins. The tool is
suitable for both right-hand and left-hand wheel suspensions.

Example of use:
• Mount tool with pressure unit to steering knuckle (with pressure drift I inserted).
• Drive hex nut by means of an impact wrench and push back the hex clamping bolt.
The loosening process takes place with a loid noise.
• Extract hex clamping bolt with the pressure unit in 3 working stages. For this, insert
the pressure drifts II + III one after another.
• Pull out hex clamping bolt completely. In case it is still not possible to extract the
entire hex clamping bolt, use the supplement pressure drift set KL-0250-402 to
press it out completey.
• Remove hex nut. Completely remove pressure drift so that the clamping bore is
clear.
• Using the pressure spindle, push out both pivot pins from the clamping bore.

Advantages:
• High cost savings.
• Substantial time savings of approximately 2-3 hours.
Scope of Delivery:
KL-0250-40 Extractor for Clamping Bolt and Ball Joint, • No risk of damage to suspension components.
Audi A4/VW Passat
Part No. Description Qty Technical Data:
KL-0250-4001 Tool Body 1 Weight: 2.4kg
KL-0250-4002 Thread Adaptor (with large bore) 1
KL-0250-4005 Pressure Screw, M10x1.25x95mm 1
KL-0250-4011 Housing 1
KL-0250-4012 Pressure Drift I (Length 78mm) 1
KL-0250-4013 Nut 1
KL-0250-4014 Pressure Drift II (Length 98mm) 1
KL-0250-4015 Pressure Drift III (Length 118mm) 1

KL-0250-402
KL-0250-402
Upgrade Pressure Drift Set
Used to press the hex clamping bolt completely out of the clamping bore.

Scope of Delivery: KL-0250-402 Upgrade Pressure Drift Set
Part No. Description Qty
KL-0250-4016 Pressure Drift IV (Lenght 138mm) 1
KL-0250-4017 Pressure Drift V (Length 158mm) 1
KL-0250-4018 Pressure Drift VI (Length 178mm) 1

KL-0250-403
KL-0250-403
Pressure Drift Puller

The pressure drift puller KL-0250-403 enables pressure drifts to be pulled out of the
tool body.

2-14 (58) Copyright GEDORE Automotive GmbH, Germany
formerly