Page 64 - MY STORY
P. 64

extensive  use  of  the  precipitation  hardening  stainless

            steels  (like  PH15-7MO  and  AM355)  and  the  higher
            temperature titanium alloys like Ti-6Al-4V.  TIMET was
            one of the key suppliers of titanium for this large military

            program. My job was to work with the engineering staff,
            as  well  as  interfacing  with  the  quality  assurance  (QA)
            people.


            One day I received a call from a high-level QA person at
            NAA informing me that they were going to reject a large

            quantity  of  our  ¾”-thick  Ti-6Al-4V  plate.  The  stated
            reason for rejection was that their ultrasonic scans of the

            plate  showed  defects  in  the  plate,  and  they  wished  to
            return the entire lot for full credit (well over $100,000).
            My  concern  was  twofold.  First,  NAA’s  procurement
            specification did not contain a requirement for ultrasonic

            inspection,  and  second  –  I  was  aware  that  ultrasonic
            indications in titanium plate could be caused by a change

            in  grain  flow  direction  as  a  result  of  the  hot  rolling
            process, and had nothing to do with a “defect.” Keep in
            mind that “indications” and “defects”  are  not the same

            thing.
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