Page 607 - 2006 HARLEY FLSTCI SERVICE MANUAL
P. 607

bottom hole on fork leg. Tighten bottom mounting
                          Install short mounting bolt (1) (12 pt/10 mm) into
                                  Final tighten the top mounting bolt to 28-38 ft-lbs
                                                                         Tighten reservoir cap   Turn ignition switch ON. Pump brake hand lever to Test ride the motorcycle. If the brakes feel spongy,  pads to become conditioned to the brake
                                       Final tighten both pad pins to 180-200 in-lbs (20.3-
                     Loosely install long mounting bolt (2) (12 pt/10 mm)








              Attach caliper to front fork. a. See Figure 1-20. Place caliper over brake disc with bleeder valve facing upwards.  into top hole on fork leg.  bolt to 28-38 ft-lbs (38.0-51.5 Nm).  (38.0-51.5 Nm).  22.6 Nm).  11WARNING 1WARNING After servicing brakes and before moving motorcycle, pump brakes to build brake system pressure. Insufficient pressure can adversely affect brake performance, which could result in death or serious injury. (00279a) Pump brake hand lever to move pistons out until they contact both brake pads. Verify piston location against pads. If the front wheel is off the ground, rotate wheel to check for excessive brake pad drag. Check brak













              9.     b.   c.      d.   e.                  10.       11.                      12.  a.   b.      allows the   discs.

                         to change front brake
                       2.20
                       or
              Front Brake Caliper: All But FLSTSC/






                         FRONT BRAKE CALIPER: FXSTS   fluid to allow for this.  pins (3) (12 pt/0.25 in.).  mm), replace both pins.  the same exact brake pad set.   face rear of motorcycle.  2006 Softail: Maintenance
                    NOTE 2.19 FRONT BRAKE CALIPER: FLSTSC  Remove the front master cylinder reservoir cap. As the pistons are pushed back into the caliper, fluid level may rise more than 1/8 in. (3.2 mm). You may have to remove See Figure 1-20. Loosen, but do not remove, both pad Remove both caliper mounting bolts (1, 2) (metric). Detach caliper from front forks and brake disc. Pry the pads back to force all four caliper pistons into With the pistons retracted, remove the pad pins and Inspect pad pins for grooving and wear. Measure the pad pin diameter in an unworn area, and then in the area of any grooving or wear. If wear is more than 0.015 in. (0.38  NOTE See Fi











          HOME   FXSTS  See   pads on that model.  1.  2.  3.  4.  their bores.  5.  brake pads.  6.  ●  ●  ●  7.  8.  click.                                    1-22
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