Page 748 - 2006 HARLEY FLSTCI SERVICE MANUAL
P. 748

2.28                                                                                                                    CABLE ROUTING             2-99




                                               Colored   inserts             5                                                                   4.8 AIR CLEANER: CARBU-  2006 Softail: Chassis





                                                  Adjuster jam nuts Figure 2-119. Handlebar Throttle Control  3  4  2  1  Throttle cable (silver insert, front hole) Groove in throttle grip  Idle cable (gold insert, rear hole) Figure 2-120. Throttle Cable Attachment   11WARNING 1WARNING Do not tighten throttle friction adjustment screw to the point where the engine will not return to idle automati- cally. Overtightening can lead to loss of vehicle control, which could result in death or serious injury. (00031a) Fasten upper housing to lower housing using two screws. Tighten to 35-45 in-lbs (4.0-5.1 Nm). Check throttle cable routing. See  Install throttle cables on











                        d0419x1x                               d0326x8x                              Notch  Brass ferrule                which follows.
                                                                                                 1.
                                                                                                   2.
                                                                                                     3.
                                                                                                          5.
                                                                                                       4.
                                                                                                                                  4.   5.   6.   7.
                                                                                  Wear
                            Loosen cable adjuster jam nuts. Screw throttle cable adjuster until it is a short as possi- Remove the two screws that hold the handlebar housing together to separate the upper and lower hous- Unhook the ferrules and cables from the throttle grip and Remove air cleaner assembly. See 4.8 AIR CLEANER: Disconnect throttle cables from carburetor or throttle See Figure 2-120. Pull the cables from the housing by placing a drop of oil on the retaining ring that holds the cable in the housing, then firmly pull the bent tubing por- tion of the cable out of the housing using a rocking  Wash all components in non-flammable cleaning solvent. Put one


               THROTTLE CONTROL
                       REMOVAL/DISASSEMBLY  Figure 2-119.   CARBURETED or 9.4 AIR CLEANER: EFI.   body. See 1.24 THROTTLE CABLES.  CLEANING AND INSPECTION  11WARNING 1WARNING Compressed air can pierce the skin and flying debris from compressed air could cause serious eye injury.  safety glasses when working with compressed air. Never use your hand to check for air leaks or to determine air  Blow parts dry with low pressure compressed air. Replace the control cables if frayed, kinked or bent.  ASSEMBLY/INSTALLATION  inside surface of the housings.   the lower housing.   lower housing if they were removed.  throttle notches.

















          HOME              See   1.  ble.   ings.  2.  lower housing.   3.  4.  5.  motion.  flow rates. (00061a)  1.  2.  3.  trol cable.  1.  2.  a.   b.   screw.  c.   3.
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