Page 863 - 2006 HARLEY FLSTCI SERVICE MANUAL
P. 863

SPECIALTY TOOL   Too much height corresponds to a  3.1



                        Valve spring tester Inspect springs for broken or discolored coils. Replace springs if either of these conditions are found. Set the intake and exhaust valve springs on a level sur- face and use a straightedge to check for proper square- reduction in spring pressure which results in sluggish Check free length of springs using a dial vernier caliper or load test with the VALVE SPRING TESTER (Part No. HD-96796-47). Replace springs if free length or com- pression force do not meet specifications. See   Inspect parts for damage or rust pits. Replace as neces- Inspect inboard side of tapered keepers for excessive wear. Upraised center must be pro








              Valve Springs  PART NO.  HD-96796-47  1.  2.  ness and height.   valve action.   3.  SPECIFICATIONS.  Tapered Keepers  1.  sary.  2.  Valve Seats  1.  2.  82.









                                                                                               MM  0.0965  0.0965




                    SPECIALTY TOOL       Lightly hone bore using the VALVE GUIDE HONE Scrub with the VALVE GUIDE CLEANING BRUSH (Part No. HD-34751-A) to remove any dust or Polish the valve stem with fine emery cloth or steel  Carefully measure the inside diameter of the valve  diameter of the valve stem Table 3-5.  If the clearance between stem and guide exceeds the limits shown, the valve stem Repeat measurements with a  new  valve to deter-  IN.  0.0038  0.0038





                        Valve guide hone  Valve guide cleaning brush Inspect external surfaces, particularly the combustion chamber side, for cracks. Replace the guide if any cracks  Prepare valve guides for inspection.  wool to remove carbon buildup. Check valve stem to guide clearance:  guide using an inside ball micrometer.   outside  with an outside micrometer.   and/or guide are excessively worn.   mine if the guide must be replaced. Table 3-5. Valve Stem To Guide Clearance   Service Wear Limits  Replace the valve if there is evidence of burning or Inspect the end of the valve stem for pitting or uneven wear. Replace the valve if either of these conditions ar







              Valve Guides  PART NO.  HD-34751-A  are found.  (Part No. B-45525).   debris.  Measure the   to  Refer  VALVE  Intake  Exhaust  cracking.  found.  valve guide inspection.  2006 Softail: Engine




          HOME          B-45525  1.    2.  a.   b.    c.   3.  a.   b.   c.    d.                          Valves  1.  2.  3.  4.                                3-76
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