Page 221 - FreesStyler® Installation and Startup
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®
                       INSTALLATION AND STARTUP


                       Chapter 10 Initial Startup



                       Startup Procedure

                          Vehicle Testing
                              g)  Locate your supplied Programming Manual. Read and understand the following:
                                 •   Chapter 5: Operator Interface/Programming
                                 •   Chapter 6: Operator Interface/Advanced Configuration
                                 The system arrives pre-programmed with all Packages set at 6 passes. You can change them later to accommodate the
                                 needs of your marketing plan, purchased equipment, signage or customer base.
                                 All wheel speeds and wheel penetration have been set to a reasonable starting point. These also can be adjusted to your
                                 preference later.
                              h)  At the HMI or through the POS, enter a Package into the QUEUE and run a test vehicle.
                              i)   Wash a vehicle while watching the following:
                                 •   Soap spray pattern over the vehicle
                                 •   While viewing from the exit end of the bay, observe the Exit Wheels on both sides for equal penetration. If one side
                                     is lighter than the other to make them equal (see picture below). This is very important to wash quality.
                                 •   While viewing from the entrance end of the bay, observe the Entrance Wheels on both sides for equal penetration
                                     while the the Carriage wheels are moving from entrance to exit (adjustments made at the Low Pressure Regulator).
                                     Now observe movement from exit to entrance (adjustments made at the High Pressure Regulator). If one side is
                                     lighter than the other to make them equal at the locations stated above (see picture below).
                                     When both driver side and passenger side have equal penetration, adjust the air pressure to achieve your final
                                     desired penetration
                                 •   While viewing from the exit end of the bay, observe the Top Wheel’s Neo-Tex® fingers extending over the vehicle.
                                     Confirm desired penetration while the wheel is moving from entrance to exit. Now observe movement from exit to
                                     entrance. To achieve desired penetration, add or remove Top Wheel Counter Weights (as shown on page 10-11
                                     STEP 2).
                                     When all penetrations have been set, “fine-adjustments” can be made at the flow controls if necessary. NOTE:
                                     Entrance, Driver Side Wheel should come in slower than the passenger side wheel for best cleaning and the “wig-
                                     wag” (side-to-side motion) of the Entrance Wheels.
                              j)   Program all packages as desired and test each one   •  Check if Carriage very level. If not, relevel frame
                                                                                   work (see Chapter 4). The steps to follow will
                                                                                   balance penetration but if performed on an unlevel
                                                                                   machine, the wash cycle time will be increased or
                                                                                   wash quality will be reduced.
                                                                                •  Remove system air pressure.
                                                                                •  Rotate wheel with least penetration completely
                                                                                   inward.  Loosen bottom bearing and allow to slide
                                                                                   outward, and then retighten. Bearing base may
                                                                   Bearing         need to be tapped on to slide outward. Do not
                                                                   Slides IN       damage bearing.
                                                                                •  Loosen top bearing and allow to slide inward and
                                                      Arm Rotating IN              then retighten.  This will slope the arm downward
                                                                                   when in on vehicle and increase penetration.
                                                                                   Bearing base may need to tapped on to slide
                                                                                   inward. Do not damage bearing.
                                                                       Bearing
                                                                      Slides OUT   •  Recheck both wheels on vehicle for equal
                                                                                   penetration.  If the same wheel is lighter than the
                                   Wheel with least penetration                    other, then repeat the process of loosening the
                                                                     Bottom Bearing   bearings on the heavier wheel, but lift arm up
                                                                                   before retightening the bearing.
                                                                    Top Bearing
                                                                                •  Once wheel penetration is equal, increase or

                                                                                   decreases the air pressure for desired penetration
                                                                                   of the Neo-Tex®.



                       1MANUL220         Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681      10-17
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