Page 481 - Foton Workshop Manual - Auman EST-M
P. 481

Diagnosis - Mechanical fault diagnosis                   DI - 427


                 Failure phenomenon            Possible reason                    Failure elimination             IN

                                                                       Check  the  ratio  between  filled  engine  oil  and
                                     Verify the engine oil consumption rate                                       DI
                                                                       mileage

                                                                       Check if there is external leakage in the engine.
                                     Engine oil leaking                Use  the  leakage  test  assembly  to  identify  the   EG
                                                                       leaking source

                                                                       Ceck and clean the crankshaft box respirator and   TR
                                     Crankshaft box venting system blocked
                                                                       degassing pipe

                                     Engine  oil  not  meeting  the  specification
                                                                       Replace the engine oil or filter           AX
                                     of working condition

                                                                       Verify if the interval for engine oil replacement is
                                     Engine oil replacement interval too long                                     FR
                                                                       correct

                                     Air compressor pumping engine oil into air  Check if there is carbon deposit and engine oil in
                                                                                                                  ST
                                     system                            the air pipe

                                                                       Check if there is coolant leakage in the engine oil
                                     Engine oil cooler leaking                                                    BR
                                                                       cooler

              Engine  oil  consumption  too                            Check the engine oil level Verify if the engine oil
                                                                                                                  BW
              much                   Engine oil level higher than specification   scale caliberation and oil sump capacity is correct
                                                                       Filling engine oil to specified level

                                                                       Check  the  sealing  parts  of  turbine  booster   EL
                                     Turbine booster seal leaking
                                                                       compressor and worm
                                     Piston  ring  stuck  (after  the  overhaul  of
                                                                       Check the gas blowby
                                     engine or installing the piston)

                                                                       Refer  to  engine  oil  contamination  failure
                                     Engine oil contaminated by coolant or fuel
                                                                       diagnosis

                                     Valve stem clearance too big or valve stem
                                                                       Check the valve rod and sealing part
                                     oil seal broken

                                     Cylinder   valve   guide   pipe   worn  Check  if the  valve pipe is  broken.  If  necessary,

                                     excessively                       replace the cylinder head

                                                                       Check if the piston and piston ring is broken. If
                                     Piston or piston ring worn or broken
                                                                       necessary, replace them

                                                                       Separate  the  engine  oil  and  check  the  filter  to
                                     Engine broken internally
                                                                       determine the possible broken part

                                                                       Analyze  the  engine  oil  to  determine  the
                                     Verify if the engine oil is contaminated
                                                                       contamination in the oil
                                                                       Refer  to  engine  oil  mixing  with  fuel  failure
              Engine oil contamination   Engine oil mixed with fuel
                                                                       diagnosis
                                     Internal coolant leaking          Refer to internal coolant loss failure diagnosis
                                     Engine oil filth too much         Replace the engine oil or filter




                                                          DI-427
   476   477   478   479   480   481   482   483   484   485   486