Page 480 - Foton Workshop Manual - Auman EST-M
P. 480

DI - 426                         Diagnosis - Mechanical fault diagnosis


                 Failure phenomenon            Possible reason                    Failure elimination

                                     Exhaust  system  hot  air  leaking  to  engine  Check if the exhaust pipeline leaks or the part is
                                     cabin                             broken

                                                                       If applicable, check the exhaust braking operation
                                     Not  correct/too  much  exhaust  braking
                                                                       and   cooling   fan   operation.   Refer   to
                                     operation
                                                                       manufacturer’s manual
              The  air  temperature  in  the
                                                                       Check  the  boosting  pressure  sensor  and  circuit.
              ntake manifold is higher than  Intake  manifold  (boost)    pressure  sensor
                                                                       Compare  the  intake  manifold  pressure  sensor
              the technical specification   or circuit failed
                                                                       reading under the monitoring mode

                                     The  vehicle  cooling  system  cannot  meet  Verify  if  the  engine and  vehicle  cooling  system
                                     the requirement                   use correct parts

                                     The size of fan is not adequate and cannot
                                                                       Verify if the fan specification is correct
                                     be used for this application
                                                                       Check  if  the  intake  system  and  exhaust  system
                                     Intake or exhaust leaking
                                                                       leak

                                     Intake   system   resistance   exceeding  Check the intake system resistance. If necessary,
                                     technical specification           clean or replace the air filter and intake pipe

                                     Air-air cooler blocked or leaking   Check if the air-air cooler is blocked or leaks

                                     Intake manifold pressure sensor failed   Check the intake manifold pressure sensor
                                     Fragments in the system or friction beween
                                                                       If necessary, repair or replace the turbine booster
                                     the rotor and housing

              Intake   manifold   (boost)
                                     Air  compressor  connecting  pipe  loose  or  Check  the  joint  between  the  manifold  and  air
              pressure  lower  than  normal   broken                   compressor. If necessary, repair or replace it
              value
                                     Exhaust  system  resistance  not  meeting
                                                                       Check the resistance of exhaust system
                                     specification

                                     The  waste  gas  by-pass  valve  of    turbine  Check if the waste gas by-pass valve works well
                                     booster is broken or stuck at On position   Check if the waste gas by-pass valve is broken
                                                                       Check  if  the  turbine  booster  is  broken  Measure
                                     Turbine booster worn or broke     the  gap  between  the  turbine  impeller  and
                                                                       compressor impeller

                                                                       Refer  to  engine  output  power  low  failure
                                     Engine output power low
                                                                       diagnosis














                                                          DI-426
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