Page 477 - Foton Workshop Manual - Auman EST-M
P. 477

Diagnosis - Mechanical fault diagnosis                   DI - 423


                 Failure phenomenon            Possible reason                    Failure elimination             IN

                                                                       Check  the  battery  or  the  power  circuit  of
                                     Battery voltage low                                                          DI
                                                                       switch-free battery

                                                                       Check the battery cable and connection. Clean or
                                     Battery cable loose, broken or corroded                                      EG
                                                                       eeplace the cable if necessary

                                                                       Check  the  battery.  Repair  or  replace  it  if
                                     Battery capacity lower than specification                                    TR
                                                                       necessary

                                     Battery  cable  diameter  or  length  not  Use  a  piece  of  cable  with  a  larger  diameter  or
                                                                                                                  AX
                                     correct                           shorter length to replace the battery cable

                                     Engine oil pressure switch, pressure gauge  Check if the engine oil pressure switch, pressure
                                                                                                                  FR
                                     or sensor failed or installation position not  gauge,  pressure  sensor  work  well  and  the

                                     correct                           positions are correct
                                                                                                                  ST
                                     Engine drive device meshed        Disengage the engne driving device

              The  engine  fails  to  drag  or
                                     Starter circuit part failed       Check the starter circuit parts            BR
              drag slowly
                                     Starter motor pinion or gear ring broken   Dismount the starter motor and check the gear
                                                                                                                  BW
                                                                       Check  the  engine  oil  level  and  verify  if  the

                                     Engine oil level higher than specification   engine  oil  scale  caliberation  and  oil  sump
                                                                       capacity are correct                       EL

                                     Engine  oil  not  meeting  the  specification
                                                                       Replace the engine oil or filter
                                     of working condition

                                                                       Check  if  the  crankshaft  rotates  flexibly.  If
                                     Crankshaft rotation not smooth
                                                                       necessary, repair or replace relevant parts

                                                                       Dismount  the  injector  and  rotate  the  crankshaft
                                     Cylinder hydraulic block
                                                                       Check the source of liquid in the cylinder

                                                                       Separate  the  engine  oil  and  check  the  filter  to
                                     Engine broken internally
                                                                       determine the possible broken part

                                     Key switch circuit failure        Check the key switch circuit
              Do not stop the engine
                                     Electric control module (ECM)    fails   Replace ECM

                                     Key switch at off (open)          Turn the key switch to ON

                                                                       Check  if  the  warning  indicator  has  voltage  If
                                     Error code warning indicator burnt
              Error code warning indicator
                                                                       necessary, replace the bulb
              not on
                                     Error code warning indicator circuit failure   Check the error code warning indicator circuit

                                     Key switch circuit failure        Check the key switch circuit






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