Page 473 - Foton Workshop Manual - Auman EST-M
P. 473

Diagnosis - Mechanical fault diagnosis                   DI - 419


                 Failure phenomenon            Possible reason                    Failure elimination             IN

                                     Fan drive belt loose              Check the belt tension
                                                                                                                  DI
                                     Fan loose, broken or not balanced   Check the fan

                                     The  fan  clutch,  hydraulic  pump  or                                       EG
                                                                       Separate each part and check if there is noise
                                     refrigerant compressor too noisy

                                                                       Check  if  the  intake  system  and  exhaust  system   TR
                                     Intake or exhaust leaking
                                                                       leak

                                     Intake  pipe  or  exhaust  pipe  contacts  with  Check  if  the  air  pipe,  chassis  and  cab  are  in   AX
                                     the chassis or cab                contact

                                     Engine  oil  level  higher  or  lower  than  Check the engine oil level. If necessary, fill in or   FR
                                     specification                     discharge the engine oil

                                     Engine oil too thin or diluted    Check if the engine oil is contaminated    ST

                                     Engine   oil   pressure   lower   than
                                                                       Check the engine oil pressure
                                     specification                                                                BR

                                     Coolant   temperature   higher   than  Refer to coolant temperature higher than normal
                                                                                                                  BW
                                     specification                     value—graually too hot failure diagnosis

                                                                       Disconnect  the  driving  system  Check  if  the
                                     The drive system is too noisy                                                EL
                                                                       engine is nosiy
              Engine too noisy
                                     Engine  suspension  worn,  broken  or  not  Check  the  engine  suspension  and  replace  it  if

                                     correct                           necessary

                                     Ceiling mechanism adjustment not correct   Measure and adjust the top mechanism

                                                                       Check  if  the  rocker  arm,  rocker  arm  shaft  and
                                     Ceiling mechanism parts broken
                                                                       valve are broken or worn excessively

                                                                       Perform  diagnosis  to  find  the  broken injector  If
                                     Injector failed
                                                                       necessary, replace the injector

                                     Flywheel or flexible connecting disc screw  Check  the  flywheel  or  flexible  connecting  disc
                                     loose or broken                   and installing screw

                                     Side gap at gear system too big or teeth of
                                                                       Check the gear backlash and gear teeth
                                     gear broken

                                                                       Refer  to  engine  noise too  big-connecting  rod  or
                                     Noise  of  main  bearing  or  connecting  rod
                                                                       engine  noise  too  big-main  bearing  failure
                                     bearing
                                                                       diagnosis

                                                                       Refer  to  engine  noise  too  big-turbine  booster
                                     Turbine booster noise
                                                                       failure diagnosis

                                                                       Refer to engine noise too big-combustion knock
                                     Combustion noise too big
                                                                       failure diagnosis



                                                          DI-419
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