Page 471 - Foton Workshop Manual - Auman EST-M
P. 471

Diagnosis - Mechanical fault diagnosis                   DI - 417


                 Failure phenomenon            Possible reason                    Failure elimination             IN

                                                                       Check  the  coolant  level  and  if  there  is  external
                                     Coolant level lower than specification                                       DI
                                                                       leakage

                                     Fan drive belt broken or loose    Check the fan drive belt
                                                                                                                  EG
                                     Air-air cooler radiation fin, radiation fin or
                                                                       Check  the  air-air  cooler,  AC  condenser  and
                                     AC  condenser  radiation  fin  broken  or
                                                                       radiation fin. Clean them if necessary
                                     blocked by bits                                                              TR
                                     Thermostat broken                 Replace the thermostat

                                                                       Test  the  thermometer.  If  necessary,  perform   AX
                                     Coolant thermometer failed
                                                                       service or replace it

              Coolant  temperature  higher                             Test the temperature sensor. If necessary, perform   FR
                                     Temperature sensor failure
              than            normal                                   service or replace it

              value---suddenly overheated   Cooling system blocked or leaking   Check the radiator hose
                                                                                                                  ST
                                     Filling  pipe  or  degassing  pipe  blocked,  Check if the degassing pipe and filling pipe are

                                     choked or pipeline arrangement not correct   arranged correctly and if they are blocked
                                                                                                                  BR
                                                                       Check  the  cylinder  body  pressure  and  replace
                                     Water pump failure
                                                                       the water pump if necessary
                                                                                                                  BW
                                     Radiator cover not correct or failed or low
                                                                       Check the radiator pressure cover
                                     specification in standing pressure
                                                                                                                  EL
                                     Cooling system part failed        Perform the cooling system diagnosis test

                                                                       Test  the  thermometer.  If  necessary,  perform
                                     Coolant thermometer or sensor failed
                                                                       service or replace it

                                     Thermostat broken                 Replace the thermostat

              Coolant  temperature  higher  Fan drive or control device failure   Check the fan drive and control device

              than            normal                                   Long time idle can cause too low temperature in
                                     Engine idle time too long
              value---suddenly overheated                              engine oil and coolant

                                     Cooling system part failed        Perform the cooling system diagnosis test

                                                                       Check  the  engine  oil  cooler  and  replace  it  if
                                     Engine oil cooler failed
                                                                       necessary

                                     Air  compressor  cylinder  head  cracked  Check  the  cylinder  heand  and  gasket  of  air
                                     or with holes or gasket leaking   compressor
              Coolant  mixed  with  engine
                                                                       Perform pressure test for the cooling system and
              oil                    Internal coolant leaking
                                                                       check if there is any leakage
                                     Cylinder head gasket leaking      Check the cylinder heand gasket

                                     Cylinder head cracked or with holes   Perform the pressure test for the cylinder head
                                     Cylinder body cracked or with holes   Check the cylinder body






                                                          DI-417
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