Page 468 - Foton Workshop Manual - Auman EST-M
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DI - 414                         Diagnosis - Mechanical fault diagnosis


                     Failure phenomenon                Possible reason               Failure elimination
                                                                             Check  if  there  is  carbon  deposit  If
                                              Carbon  deposit  too  much  in  the  exit
                                                                             necessary, replace the air outlet pipe of
                                              pipe,   downstream   air   valve   or
                                                                             air  compressor  and  cylinder  head
                                              compressor cylinder head
                                                                             assembly
                                              Air  compressor  installation  mechanism  Check the installation mechanism of air
                                              loose, worn or broken          compressor
              Air compressor too noisy
                                              Spline  drive  coupling  or  gear  worn
                                                                             Check if the coupling is worn
                                              excessively
                                              Air  compressor  drive  gear  or  engine  Check  the  drive  gear  and  gear  system.
                                              gear system worn or broken     Repair them if necessary
                                              Air  compressor  worn  excessively  or
                                                                             Replace or reinstall the air compressor
                                              broken inside
                                              Air system leaking             Check if the air system leaks
              Air   compressor   not   maintaining
                                              Air compressor intake or exhaust system  Check  the  assembly  of  air  compressor
              sufficient air pressure
                                              leaking                        cylinder head. If necessary, replace it
                                                                             Check  the  sealing  parts  of  unloading
                                              Unloading valve failed
                                                                             valve and valve body
                                              Air compressor intake or exhaust system  Check  the  assembly  of  air  compressor
              Air compressor not pumping gas
                                              leaking                        cylinder head. If necessary, replace it
                                              Air  compressor  worn  excessively  or
                                                                             Replace or reinstall the air compressor
                                              broken inside
                                              Vehicle instrument failure     Check the vehicle instrument
                                              The  engine  speed  is  too  low,  not
                                                                             Increase the engine speed to 1200rpm
                                              possible to charge
                                              Generator belt loose           Check the tension f generator belt
                                              Electric system open           Check the fuse, wire and connection
                                              Battery cable loose, broken or corroded   Check the battery cable and connection
                                                                             Check the status of battery If necessary,
                                              Battery broken
                                                                             replace the battery
                                              Generator belt pulley loose    Tighten the belt pulley
              Generator does not charge or not charge
                                                                             Place  the  battery  far  awy  from  a  heat
              sufficiently                    Battery temperature too high
                                                                             source
                                                                             Test the output of generator If necessary,
                                              Generator or voltage regulator failure   replace  the  generator  or  voltage
                                                                             regulator
                                              Generator  overloaded  or  generator
                                                                             Install a big capacity generator
                                              capacity lower than specification
                                              Current electric error code is current or  Read  the  error  codes  and  perform
                                              non-current  error  code  high  frequency  service   on   the   failures   in
                                              counter                        corresponding with the error codes








                                                          DI-414
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