Page 1830 - Workshop Manual - Tunland (2017)

41-16 TRANSMISSION（JC538） - TRANSMISSION ASSEMBLY

REPLACEMENT (4WD)

1 . Park the vehicle on level ground, engage the park brake and shift in N position.
2 . Disconnect battery negative cable. (Refer to "Chapter 20. Start & charge - battery,
replacement")
3 . Unscrew the drain plug at the bottom of
the transmission, drain the transmission
oil and tighten the plug.

CAUTION

• Before draining, ensure the ventilation
plug is clear. Unscrew the drain plug and
drain the oil when the engine is hot, in
order to drain as much gearbox oil as
possible.
• When draining the gearbox oil, recycle it
with a special container and dispose it as
required.

4 . Disconnect the connection between the
transmission assembly and other parts.
(a) Disconnect the reverse lamp switch
connector.
(b) Remove the reverse lamp switch.

41 5 . Remove the transmission shifting system (refer to "Chapter 41. Clutch -
transmission shifting system, replacement")
6 . Remove the clutch cylinder. (Refer to "Chapter 42. Clutch - clutch cylinder,
overhaul")
7 . Remove the transmission shaft. (Refer to "Chapter 34. Axle & transmission shaft
- transmission shaft assembly, overhaul")
8 . Remove the transfer case assembly. (Refer to "Chapter 41B.Transmission JC538
- transfer case (4WD), replacement")