Page 36 - february
P. 36

PROFESSIONAL ADVICE

               For coating the inner surface of a non-through-                 stainless cathode and KMRS with a
        type hydraulic cylinder (with a bottom) made of a non-                 copper cathode (Figure 2a). Plasma
        ferromagnetic  material,  a  magnetron  design with a                  devices  can  have  independent
        conical sputtered cathode surface was developed. The                   anodes  or  a  generalized  positive
        conical shape of the cathode surface made it possible to               electrode. A detailed description of
        place the magnetron discharge anode on its small end.                  the construction is given in [3]. VDI
        In the presence of a third electrode, it became possible               and KMRS are independent plasma
        to  apply a  negative  bias  to  the  workpiece,  which is             devices mounted on the axis of the
        necessary for preliminary high-energy ion processing                   hydraulic cylinder in close proximity
        and low-energy ion assistance. The structural diagram                  to  each  other.  The  surface  to  be
        of a technological device with a conical cathode is shown              treated moves relative to the plasma
        in Fig. 2c, a detailed description is given in [2]. The                assembly.  The  use  of  VDI  made
        large cathode diameter was 80 mm. The taper angle of                   it possible to use  ionic treatment
        the cathode is 45°. The conical shape in combination                   with metal ions of the substrate at
        with  the KMRS  cylindrical  magnetic  system ensured                  a  considerable distance  from  the
        a  high  efficiency  of  the  cathode  material  (up  to               cathode. In the design of the VDI,
        80%). Discharge parameters of TsMRS in the coating                     a  movable  one-track  magnetic
        deposition mode at an argon pressure of about 1 Pa                     system  was  used,  similar to  the
        -  Uр  =  490  V,  Iр  =  7.6  A.  At  a  bias  voltage  on  the       magnetic system of the TsMRS. The
        substrate  of  60  V,  an  ion  current  of  up  to  2  A  was         arc discharge was initiated by short-
        drawn onto the substrate. In the mode of preliminary                   term switching on of the magnetron
        ion treatment, the TsMRS discharge current decreased                   discharge  at  the  VDI cathode  (for
        to 1 A. At a bias voltage of 1500 V, the ion current to                more details, see [3]). A distinctive
        the substrate was 0.5 A. In order to intensify the ionic               feature of the developed integrated
        treatment, an integrated scheme of the technological                   device was also the simultaneous or
        plasma  device  was  developed,  which includes  two                   alternating operation of the VDI and
        KMRS located oppositely on the axis of the hydraulic                   MRS  at  an  argon  pressure  in the
        cylinder. The structural diagram is shown in Fig. 2c, a                vacuum chamber of 0.3 Pa, which is
        detailed description is given in [2].                                  not typical for typical VDI operating
               In  the  space  bounded  by the  surface  to be                 conditions.
        treated  and  the  conical sputtered  surfaces  of  the                       An  integrated  technological
        cathodes,  the  combined  magnetic  system  of  two                    device  was  developed  and  tested
        TsMRS  forms  a  closed  configuration  of  the  magnetic              for  coating the  inner  surface  of  a
        field. Due to this, the density of the ion current to the              larger diameter, which excluded the
        substrate was increased. When using magnetrons with                    use of magnetron discharge plasma
        different cathodes, it is possible to apply bimetallic or              for  organizing  preliminary  surface
        composite coatings. For the application of a bimetallic                preparation  with high-energy  ions
        copper  - stainless  steel coating  on  the  inner  surface            and  low-energy  ion  assistance.  In
        of  a  part  with a  diameter  of  250  mm,  an  integrated            this  case,  it  is  effective  to  use  a
        technological device  was  developed,  including a                     cylindrical MRS with an unbalanced
        cylindrical vacuum  arc  evaporator  (VDI)  with a                     magnetic system. We are currently

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