Page 56 - June
P. 56

PROFESSIONAL ADVICE

                                                                       Notes.
                                                                       1.  Work  on  the  ANNUAL  maintenance
                                                                       of  the  compressor  is carried  out  under
                      SPINN COMPRESSOR SERVICE CARD # 7                the  direct supervision  of  an  equipment
         TOPIC: "Checking the tension of the belts" (work is performed only by trained   repair mechanic with the assistance of an
         personnel)
         TOOLKIT: special wrench with triangular jaw, 6-point wrench (4mm), 6-point wrench   electrician of the enterprise.
         (6mm), combination wrench (13mm)                              2.  The  condensate  drained  from  the  oil
         - turn off the installation.                                  tank  must  be  disposed  of  in  accordance
         - remove the front panel (pos. 1, fig. 1) with a special wrench with a triangular jaw
         - remove the protective panels with a hexagonal wrench (pos. 2,3,4, fig. 1)   with the current regulations.
         - loosen the fixing bolts by half a turn (pos. 5, fig. 2)     The reader  will  notice that  most of  the
         - adjust the belt tension with two tensioners (pos. 6, fig. 2)
                                                                       service transitions for SPINN compressors
                                                                       are  associated  with a  certain  operating
                                                                       card. Few people know what it is today at
                                                                       enterprises.
                                                                              Operational  maps,  in particular  of
                                                                       work  on  the  maintenance  of  industrial
                                                                       equipment,  are  now  not  present  in our
                                                                       mechanical engineering in any form. And
                                                                       if you  consider  that there  are  no  such
         - retighten the fixing bolts (pos. 5, fig. 2)                 cards,  not  only  in  the  field  maintenance
         - the tension is set correctly when, when applying a force of 5 kg in the middle
         between the pulleys, the belt deflection is approximately 6 mm (see Fig. 3)   of equipment, but also for QC department
         - reinstall the protective panels (pos. 2,3,4, fig. 1)        specialists - the  situation with the
          - refit the front panel (pos. 1, fig. 1)
                                                                       observance  of  technological  discipline in
                                                                       the  industry  is close to critical. Above  in
                                                                       the appendix, as an example, I showed my
                                                                       version of the operating card for servicing
                                                                       SPINN compressors (No. 7). The operational
                                                                       maps  shown here,  despite the  seeming
                                                                       simplicity  of  their  transitions,  still  carry,
                                                                       albeit indirectly, a disciplining component
                                                                       that  does  not  allow the  performer  under
                                                                       any circumstances to neglect the sequence
                                                                       of performing a particular operation. Above
                                                                       the  performer-repairman,  there  should
                                                                       be  an  inspector  of  the  quality  control
                                                                       department of a metalworking shop with his
                                                                       own operating card (hereinafter - OC) for
                                                                       monitoring repair work and maintenance,
                                                                       respectively. For example, in our case the
                             process engineer A. Ivanov                controller  QC department,  in accordance
                                                                       with its OC, checks the correctness of the

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