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          4.0 Hydrogen cracks Welding handbook










            Hydrogen crack                     Unaffected   The purpose of these studies is to attain optimized
                                    Weld metal   metal
                                                           recommendations with regard to the individual
                             ©SSAB
                                                           characteristics of each Hardox and Strenx grade.

                                                           As a compliment to the recommendations from SSAB,
                                                           other general models can be used for the assessment
                                                           of hydrogen cracks in different types of high strength
             Initiation point of       Hydrogen crack      steels. The established models describe the resistance
             hydrogen crack                                to hydrogen cracks for a certain plate according to its
          Fig. 4.2: A surface breaking hydrogen crack seen transverse to, and   carbon equivalent, which is calculated from the
          above the joint. The extension of these cracks can be relatively long.   chemical content of the plate. A lower carbon
          A length of up to several dm is not unusual, and surface breaking
          cracks can often be identified visually.         equivalent value corresponds to a higher resistance
                                                           to hydrogen cracks.


          In general, cracks located in the weld metal are   Several models for the carbon equivalent exist and each
          related to welding with high strength consumables.   formula is derived from studies based on specific
          If cracks of this kind occur, the crack propagation is   steels. The most common international carbon
          typically restricted to the weld metal. Their    equivalents are according to the CET and CEV models.
          orientation is most commonly perpendicular to the   SSAB prefers the CET formula for the Hardox and
          direction of the joint. The cracks are usually small   Strenx grades because this carbon equivalent is
          and narrow and they can either be embedded or    especially designed to suit high strength steels. The
          surface breaking. Their presence can be hard to find   CEV formula is also valid for high strength steels;
          with non-destructive methods due to their small size.    however, its carbon equivalent focuses on unalloyed
                                                           and low-alloyed steels with lower strengths than the
                                                           Hardox and Strenx grades. Formulas for the
          4.2 The influence of alloy elements              calculation of the CET and CEV value are defined
          in the steel                                     below. A synonymous name for CEV is CE. When
                                                           a carbon equivalent value is calculated, the alloy
          The Hardox and Strenx grades are high strength    content stated on the inspection certificate of the plate
          steels with relatively low levels of alloys. However, the   is to be used. All alloy elements are stated by their
          amounts of alloy elements that are added to a specific   weight percentage in the formulas presented below.
          steel are crucial to achieving the required mechanical
          properties in the parent metal. The alloy content, in   CET=C+ (Mn+Mo)/10+ (Cr+Cu)20+ Ni/40  [%]   Formula 4.1
          general terms, rises with larger plate thicknesses for
          each steel grade. This is because higher levels of alloy   CEV= C+ (Cr+Mo+V)/5 +Mn/6+ (Ni+Cu)/15  [%]  Formula 4.2
          elements are, in general terms, required in order to
          achieve the desired mechanical properties.       Calculating a carbon equivalent is a mean for
                                                           determining if – and to what level – preheating is
          Certain alloys can promote the formation of hydrogen   needed in order to avoid hydrogen cracks. The
          cracks. As these elements increase in content level, so   methods for determining the preheat temperature
          does the sensitivity of the steel, making more welding   in this context are the CET method and the CEV
          restrictions necessary in order to minimize the risk of   method which refers to the respective carbon
          hydrogen cracks.                                 equivalents. These two methods are described in
                                                           the European Standard EN1011-2.
          The recommendations for the prevention of hydrogen
          cracks in the Hardox and Strenx grades are based on   SSAB has special recommendations for preventing
          careful evaluations performed by SSAB.           hydrogen cracks because the other methods
                                                           typically result in measures that are too conservative
                                                           for the Hardox and Strenx grades. It is very likely
          20      This handbook contains general suggestions and information without any expressed or implied warranty of any kind. SSAB hereby expressly disclaims
                    all liability of any kind, including any damages, in connection with the use of the information and for their suitability for individual applications.
                   It is the responsibility of the user of this brochure to adapt the recommendations contained therein to the requirements of individual applications.
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