Page 108 - MRF Training TJ MRF Manual Version 5 22042024 final April 24_Neat
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2.    The operator MUST carry out daily checks on the plant before starting work, these
                        include  fluid  levels  and  safety  checks,  all  guards  are  in  place,  ‘E’  stops  are
                        working and doors locked shut. These MUST be recorded on a daily inspection
                        sheet where a duplicate copy is handed into the office with any defects reported.

                  3.    When moving the trommel you should walk the route to be
                        taken  making  sure  there  is  sufficient  clearance  for  the
                        machine. If in doubt do not attempt to move the plant until
                        access has been made  or inform the  manager. Always
                        stand  to  the  side  of  the  machine  when  moving  it.  The
                        umbilical  control  or  wireless  control  require  finger
                        pressure to move the machine, so if pressure is released the machine
                        stops moving.

                  4.    The setting up of the machine requires unfolding belts and lowering into position.
                        If  the  drum  needs  changing  it  should  only  be  done  when  a  member  of
                        management is present and the following is undertaken:
                        •    Risk assess the operation and ensure that all staff are competent and aware
                             of the risks
                        •    Belts lowered down
                        •    Feed hopper unpinned and slid forward
                        •    Brush raised
                        •    Engine switched off and key removed
                        •    Engine door opened and engine cradle unpinned and pulled out
                        •    Side door unlocked and opened and fired in open position
                        •    Drum guide roller released
                        •    Will require the assistance of 360 tracked machine
                        •    A  set  of  chains  capable  of  lifting  the  load,  attached  to  the  360  tracked
                             machine refer to: Using slings, chains & lifting equipment.
                        •    Pass the chains through the trommel drum and join together centralising the
                             chains and drum
                        •    The lift should be controlled by a competent operator making sure there is
                             enough height and room to place the drum on the floor. When ready to lift
                             and satisfied everyone is clear, check and understand relevant signals are
                             clear between machine operator and person in charge of lift, then the lift can
                             take place.
                        •    When replacing the drum align fixed chain on the drum to correspond with
                             the sprockets in the trommel. When in place, remove the lifting chains from
                             the drum.
                        •    Adjust the drum guide roller
                        •    Lock the side door
                        •    Replace the engine cradle and pin lock engine door
                        •    Drop the brush down
                        •    Relocate feed hopper and pins
                        •    Ensure all staff and pedestrians nearby are clear of the machine
                        •    You can now start the drum slowly to check completely located






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                                                                                  Reviewed April 2024
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