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3/8/2021











                                                                    Exercise 1: Improve on
                                                                    the Process

                                                                     Read Instructions
                          Lesson(s)                                  Appoint a Timer
                                                                     Appoint a Recorder
                                                                     Round 1:
                                                                     Round 2:
                                                                     Round 3:




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                                                                        Exercise 1:
                                                                        Card Sequence
             What is (Six) Sigma?                                                           Round 1:
                                                                        Time:               1.  All Aces (club (♣), diamond (♦), heart (♥),
                                                                                              and spade (♠))
             • A design and measure of a process                        Strategies:         2.  2, 3, 4, and 5 of spades (♠)
              capability                                                                    3.  3, 4, 5, and 6 of hearts (♥)
             • A systematic way of approaching and                                          4.  All 7’s (club (♣), diamond (♦), heart (♥),
              solving a problem                                                               and spade (♠))
             • Motorola introduced in 1985                                                  5.  Queen, Jack, 10, and 9 of diamonds (♦)
                                                                        Errors:
             • The metric of the spread of the bell                                         6.  King of diamonds (♦), Queen of  (clubs (♣), Jack
                                                                                              of hearts (♥), and 10 of spades (♠))
              curve
                                                                        Rework:
            “The problems we face cannot be solved with the same
            thinking that created them”… Albert Einstein
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                                                                        Exercise 1:
                                                                        Card Sequence
                                                                                            Round 2:
               Six Sigma                                                Time:               1.  All Aces (club (♣), diamond (♦), heart (♥),
                                                                                              and spade (♠))
                                                                        Strategies:         2.  2, 3, 4, and 5 of spades (♠)
                                                                                            3.  3, 4, 5, and 6 of hearts (♥)
                                                                                            4.  All 7’s (club (♣), diamond (♦), heart (♥),
                   Level   Defects per Million  σ  % Non‐Defective
                                                                                              and spade (♠))
                    2s       308,537    2σ        69.1%                                     5.  Queen, Jack, 10, and 9 of diamonds (♦)
                                                                        Errors:             6.  King of diamonds (♦), Queen of  (clubs (♣), Jack
                    3s       66,807     3σ        93.32%
                                                                                              of hearts (♥), and 10 spades (♠))
                    4s       6,210      4σ        93.379%
                    5s        233       5σ       99.9767%
                                                                        Rework:
                    6s        3.4       6σ       99.99966%
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