Page 70 - Issue 44

If you are using a process that generates heat while
cutting, a scribing tool may work better as the line will not
“melt away” or be affected by the heat.

 For this example: Since I want to keep the natural rust
fi nish, I ONLY mark on the back side of the panel.

Step 5: Execute the cutting/basic outline of the
will not bend/fl ex like a piece of tagboard will, so if it’s material.
in tight spaces, you may not be able to make the piece Make sure to clean up the edges after cutting, so
in one section because the metal will not bend/fl ex and you do not end up cutting yourself with the part in later
snap back as easily as the paper does. steps.

 For this example I’ll be using: A pencil, standard  For this example I’ll be using: One pneumatic angle
tape measure/ruler and some assorted radius grinder with a cutoff wheel attached and one with
gauges and layout stencils that we have collected a grinding disk attached (Both the grinding and
over the years. cutting disks themselves were purchased from
Empire Abrasives)
Step 3: Obtain the material needed
If multiple parts are needed, try and calculate the size Step 6: Does your part need any bends or forming/
and minimize the amount of waste (drop). Thinking ahead shaping?
a few steps here can save you material & money in the Always remember that your material will take
long run. the shape of the object on the opposite side of the
hammer or force being applied to it, no matter what.
Tip: To follow the Rat Rod theme, I always keep rusty An exaggerated example of this is taking a piece of
metal around. If you keep it looking as natural as playdough and forming it over an object. This is a clear
possible through this process your patch or work display of how the steel will imitate the shape of the
will look more fi tting with your vehicle. object that it’s beat over (with enough hammering
obviously).
Step 4: Place your fi nished template directly on your Use your creative rat rod mind to determine the best
material & trace using sharpie or other marking tool. way to bend/form using what you may have on hand! I

70 RAT ROD MAGAZINE ISSUE FORTY-FOUR

66x71tinman.indd 70 6/1/17 12:06 PM