Page 875 - 2006 HARLEY FLSTCI SERVICE MANUAL

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5 Now turn the cylinder upside down and lay the seal side of the lower torque plate (2) (with vise grip step) flat against the O-ring seal surface. Repeat steps 6b The O-ring seal surface must be flat within 0.004 in. Replace the cylinder (and piston) if either surface is

Cylinder head gasket and 6c above. not within specification.
4 Figure 3-117. Cylinder Assembly

3 Cylinder stud (0.102 mm).
1 Ring dowel Cylinder O-ring seal
d0182a3x e. f. g.

1. 2. 3. 4. 5.

Wear
Remove push rods and push rod covers. Do not remove

SPECIALTY TOOL Cylinder torque plates See Figure 3-117. Scrape old gasket material from the machined surface at the top of the cylinder (3). Old gas- ket (1) material left on the mating surface will cause 1WARNING 1WARNING Compressed air can pierce the skin and flying debris from compressed air could cause serious eye injury. safety glasses when working with compressed air. Never use your hand to check for air leaks or to determine air Clean cylinder in a non-volatile cleaning solution or sol- vent. Blow parts dry with low pressure compressed air. Verify that oil passageways are clean and open. Inspect th

CYLINDER REMOVAL OVERVIEW See 3.16 TOP END OVERHAUL: DISASSEMBLY. Remove breather assembly. Remove rocker arm support plate. lifters or lifter covers. Remove cylinder head. Remove cylinder. CLEANING PART NO. flow rates. (00061a) to remove traces of dye. machined surfaces of the cylinder. PLATES (Part No. HD-42324-A) as follows: face of the cylinder. immediately suspect. at various locations. in. (0.15 mm). 2006 Softail: Engine

HOME 1. 2. 3. 4. 5. HD-42324-A 1. leaks. 2. 3. 4. 5. 6. a. b. c. d. 3-88