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Note: The values shown are by way of example parameters. Specific values must always be determined by carrying out trials on
original production parts. Our Fastener Testing Centre is always happy to answer any further questions you may have.

                 Cast core hole                                               Drilled core hole

Recommendations for applications in cast aluminium

Cast aluminium core hole                                                                                                                             Joining metals

Nominal Ø                                         M2.5       M3         M3.5       M4            M5         M6         M8         M10
                                                                                   3.70+0.08     4.69+0.08  5.60+0.10  7.55+0.12  9.48+0.12
                 A                                2.32+0.08  2.80+0.08  3.25+0.08  3.55+0.08     4.48+0.08  5.35+0.10  7.19+0.12  9.03+0.12
                                                                                   10.8          13.2       16.0       21.0       26.0
cast effective   B                                2.22+0.08  2.69+0.08  3.12+0.08  12.0          14.7       17.5       22.7       27.0
screw-in depth   L                                6.8        8.0        9.4        8.70          10.80      13.00      17.25      21.50
=2xd             Kmin                             7.8        9.2        10.6       3.66+0.08     4.64+0.08  5.54+0.10  7.46+0.12  9.37+0.12
                 X                                5.45       6.50       7.60       3.55+0.08     4.48+0.08  5.35+0.10  7.19+0.12  9.03+0.12
                                                                                   8.8           10.7       13.0       17.0       21.0
                 A                                2.29+0.08  2.78+0.08  3.22+0.08  10.0          12.2       14.5       18.7       22.8
                                                                                   6.70          8.30       10.00      13.25      16.50
cast effective   B                                2.22+0.08  2.69+0.08  3.12+0.08  3.63+0.08     4.59+0.08  5.48+0.10  7.37+0.12  9.26+0.12
screw-in depth   L                                5.6        6.5        7.7        3.55+0.08     4.48+0.08  5.35+0.10  7.19+0.12  9.03+0.12
= 1,5 x d        Kmin                             6.6        7.7        8.9        6.08          8.2        10.0       13.0       16.0
                 X                                4.20       5.00       5.85       7.8           9.2        11.0       14.0       17.0
                                                                                   4.70          5.80       7.00       9.25       11.50
                 A                                2.27+0.08  2.75+0.08  3.19+0.08  4.3+0.08      5,3+0.08   6.3+0.08   8.5+0.08   10.5+0.08
                                                                                   0.80-0.2      0.90-0.2   1.10-0.2   1.30-0.2   1.70-0.3
cast effective   B                                2.22+0.08  2.69+0.08  3.12+0.08  0.4           0.5        0.5        0.6        0.7
screw-in depth   L                                4.3        5          5.9        6.7           8.3        10.0       13.3       16.6
= 1,0 x d        Kmin                             5.3        6          6.9        1.1           1.2        1.2        1.3        1.3
                 X                                2.95       3.50       4.10

                 C                                2.7+0.08   3.2+0.08   3.7+0.08

additional       t                                0.55-0.2   0.60-0.2   0.70-0.2
information for                                   0.4        0.4        0.4
cast holes       Rmax                             4.2        5          5.8
                 Hmin                             1.1        1.1        1.1
                 ~ [°]

Drilled          DH11                             2.27       2.75       3.20       3.65          4.60       5.50       7.38       9.27
                                                                                                                                              51 09
*) recommended, effective penetration depth into aluminium corresponds to 2 x d.
    (effective penetration depth = penetration depth - length of tapping zone - relief bore depth)

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