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17: Achieving quality production




                                               ■  Quality issues are found when they occur and not at the end of the production
                                                  process. This means that resources are not wasted completing a product that will
                                                  later fail quality checks.
                                               ■  Although a business may inspect goods at the end of the production process, the
                 Motivator:  see Chapter 6,
                 page 77.                         time spent by inspectors will be less and the business’s inspection costs will be
                                                  reduced.
                                               ■  Businesses that have a quality assurance system of quality control find it easier to
                                                  obtain industry quality awards such as ISO 9000. These awards can bring marketing
                                                  benefits to a business. Customers have greater trust in products with quality
                                                  awards and this helps to increase revenue and profits.




             CASE STUDY  Toyota’s approach to quality


                  Toyota has achieved a reputation for the production of very
                  high quality vehicles in all countries around the world. Th is
                  has been achieved by an approach to quality control and
                  quality assurance which is unique to Toyota and has been
                  developed over many years.
                     Toyota considers quality control as a key part of the
                  activities to produce products or services economically and
                  of a standard which exceeds customer needs.
                     To achieve total quality control Toyota makes each
                  worker responsible for the quality of his or her work. If a                                              233
                  problem is found then the worker can stop the production
                  process, allowing time to investigate and confi rm the   Inspecting for quality at Toyota
                  quality before continuing.
                     Careful recruitment and selection along with continuous training has resulted in the company having a

                  workforce that is multiskilled, flexible and highly motivated; committed to maintaining and improving the company
                  performance.
                     The quality of the completed vehicle is greatly dependent upon a reliable supply of high quality parts and materials.

                  Toyota works closely with its suppliers to make sure that any materials or components they supply satisfy or exceed the
                  high standard required.
                                                     Source: Adapted from www.ehow.com/about_6604332_quality-system-toyota.html

                  TASK
                  a  What is meant by ‘quality assurance’?

                  b  Identify and explain how any two stakeholders affect the quality of Toyota’s products.
                  c  Identify and explain three reasons why quality is important to Toyota.
                  d  Do you think the additional costs involved in Toyota’s approach to quality control and quality assurance is
                     worthwhile? Justify your answer.




                TEST YOURSELF
                                               1  Explain the term ‘quality control’.
                                               2  Why are quality inputs important to quality products?
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