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INNOVATIVE TECHNOLOGY PROFESSIONAL ADVICE

conductivity and dielectricity, contribute to hydrophobization and reduce the negative impact of How to use Kanban cards to organize a
external factors.
The indicated directions for the production and use of coatings without significant continuous stream of repairs and equipment
economic costs (do not require the creation of a vacuum and high temperatures) stand out
among other directions, provide the opportunity to obtain molecular mono- and multilayers maintenance
based on organofluorine substances, including high-molecular compounds and multifunctional What does the Kanban have to do with it? The
protective nanofilms. term came to us from Japan thanks to the famous
In addition, this type of film partially protects the cutting edges of the blade tool from Toyota production system. In the traditional sense,
premature blunting and adhesion of polymers it is ‘‘a signal card, an element of the extraction
system, which gives an indication of
the production or removal (transfer) of
Table 1. The results of measuring the effort of separation of the stop of the PosiTest device products from one process to another‘‘.
from surfaces of parts presented by GOSNITI Laboratory No. 5 Nevertheless, as practice has shown,
№ sample Effort, MPa Adhesion pattern a similar principle of pulling is also

starting breakout effectively applicable in the process of
force scheduled repairs and maintenance of
equipment.
1 Plate steel 65 g non- - 10,42 High adhesion The experience described by me
epalated will be of interest to managers who
2 Same plate number 2 - 8,99 The same are faced with problems of organizing
3 Ceramic Bar 0,7 7,75 Cohesive gap. Adhesion is very high maintenance, involving production
4 Crude steel plate 0,7 6,07 High adhesion operators and repair personnel in this
5 Glass plate No. 1 0,7 5,48 The same process, planning work under conditions
of constant resource constraints and
6 Polyethylene disk 0,7 3,20 Not high adhesion, separation on the creating simple visualization tools,
surface of the sample tracking performance.
7 Glass plate No. 2 - 1,04 Not high adhesion A significant impetus for the
8 Glass plate No. 1 - 0,88 Low adhesion application of adapted and effective approaches from following information: the date of non-
9 Same plate number 2 - 0,84 The same related processes in maintenance was the protracted compliance, the place of occurrence of
the problem and equipment, a brief
10 Plate steel 65 g epalated - 0,68 The same project for the introduction of an automated repair description of the problem and the
management system, which, two years later, did not
11 Steel disc epalated - 0,64 The same learn how to fully satisfy production needs in the name of the operator, so that you can
12 Polycarbonate plate - 0,49 The same field of TPM. While working at enterprises in various ask questions if necessary. Then all
epalated sectors of the economy, I notice that a large number the cards were placed on the stand,
13 Same plate number 3 - 0,77 Low adhesion of enterprise managers are trying to solve problems only three fields (Figure 1): in the
14 Fluoroplastic Sheet 0,7 0,41; Low adhesion, peeling on the sample and imperfections in processes due to a successful first - ‘‘identified discrepancies‘‘which
means that all new cards were placed.
(Two Tests) surface automation project. Frankly, there are not so many Further, the master of the technical
successful projects. High-quality automation costs a
0,55 lot of money, a rare project ends on time, and there service, based on the capabilities of
are frequent cases when automation only catalyzes his repair crews, the criticality of the
problems that are in the control plane. In general, nonconformities, the availability of
based on the fact that there is no money, there is no materials, spare parts and production
automation, but there is a head on his shoulders and a wishes, moved all the nonconformities
team ready for changes, they began to use simple and to the ‘‘in work‘‘field. The latter is
time-tested methods. ‘‘faults eliminated and accepted by the
production‘‘.
About cards and stand Perhaps the method does not
Fig. 5. The process of formation of a monolayer The many hours of training devoted to the exclude “chemistry” from the part of
fluorine surfactant compositions Epilam SFK-05 application of the principles of autonomous service the repair personnel, there is always
TU2412-002-13868195-2012. A.S. Vohidov. the opportunity to choose a simpler job
References: have delivered benefits. In the process of cleaning and leave it difficult for the next shift,
1. Vohidov A.S. Multifunctional protective nanofilms for epilam: changing the properties of surfaces of materials and coatings, the study of and lubricating the operators learned to identify
the principles and sources of chemisorption / Sat. Trudov under the general. ed. prof. Voinova K.N., St. Petersburg, University ITMO, Institute inconsistencies, the good condition of the equipment lose the card and blame the operator.
of Refrigeration and Biotechnology, September 17-19, 2014, ISBN978-5-0465-4, pp 165 - 172. But, on the other hand, not a single
2. Kanarev F.M. The beginning of the physical chemistry of the microworld. Monograph. Krasnodar, 2007. inherited from Soviet times, allowed to do this in
3. Zheleznov I.G. Physics of Ether. Moscow, 2010. sufficient quantities. automation system gives a 100%
4. Akimov O.E. Spatial groups and duality. Modeling wave processes. Doppler Effect. Internet resource. A collection of materials with guarantee to eliminate the above
comments by Valdis Egle. Grizinkalns. pp 94 - 98. In order not to once again distract to the little
5. Frankfurt A.B., Foek A.M.// At the origins of quantum history. Moscow, Nauka, 1975.138 p. things and not to slow down the production process, risks. It is important to explain to
6. Akhmatov A.C. Molecular physics of boundary friction. Moscow, Fizmatgiz, 1963.472 p. people why this is necessary and how
7. Dunaev A.V. Unconventional tribotechnology. Modification of friction surfaces. // LAP LAMBERT Academic Publishing, 2013, 270 p. simple inconsistencies were eliminated locally by the
8. Fuchs G.I. Viscosity and ductility of petroleum products. Moscow, Gostoptekhizdat, 1951. 252 p. forces of operators; for complex ones, a stand and cards it simplifies their processes, improves
9. Ryabinin N.A. Physicochemical and mechanochemical properties of solid surfaces modified with fluorine-containing surfactants. Themes efficiency, improves the organization
reports of the 4th International Practical Conference, April 16 - 18, 2002, St. Petersburg, pp. 3 - 5. were used. The fields of the card itself included the
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