Page 888 - Foton Workshop Manual - Auman EST-M
P. 888

TR-74                 Transmission and Control Mechanism - Manual Transmission

                                                          n.  Turn  the  2nd  shaft  upside  down,  first  remove  the
                                                          reverse gear and needle bearing.
                                                                                  Caution

                                                          Since  the  2nd  shaft  rear  bearing  has  been  removed,
                                                          the reverse gear and needle bearing can be removed
                                                          directly. This step can also be done when the 2nd shaft
                                                          assembly is removed to prevent the components from
                                                          falling during the disassembly process.

                                                          o. Remove the fixing circlip of the reverse synchronizer
                                                          teeth  seat,  remove  the  teeth  seat  and  ring  gear  of  the
                                                          reverse synchronizer gear.
                                                                                  Caution
                                                          The  circlip  is  one-time  part.  It  should  be  replaced

                                                          after dismounting




                                                          p. Remove the 1st gear and needle bearing.













                                                          q.  Remove  the  fixing  circlip  of  the  1st  and  2nd  gear
                                                          synchronizer, remove the 1st and 2nd gear synchronizer
                                                          assembly.
                                                                                  Caution
                                                          Mark  the  direction  of  the  synchronizer  for  easy
                                                          installation.




                                                          2.  Check  the  important  parts  of  the  2nd  shaft
                                                          assembly

                                                          a. Use a dial indicator to check the radial runout of 2nd
                                                          shaft
                                                          Radial runout limit: 0.1mm






                                                         TR-074
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