Page 6 - POWERGEN E-Brochure
P. 6

TIS PERFORMANCE TESTING

POWERGEN measures real-time performance of XL Systems using Timed                                                                                                                                                                                                                                                                         Since most commercial and industrial electricity consumers are billed for
Interval Sampling (TIS) testing. The 6 performance graphs below is an                                                                                                                                                                                                                                                                     kWh consumption hours, highest 30 minute peak kW demand, kVAR
actual case study of a 500HP Motor using the TIS testing method.                                                                                                                                                                                                                                                                          reactive demand and power quality. POWERGEN can extrapolate a
POWERGEN uses NIST certi?ed & calibrated data logging meters, power                                                                                                                                                                                                                                                                       customer’s energy savings using TIS test results to determine how an XL
quality meters and Timed Interval Sampling (TIS) testing techniques.                                                                                                                                                                                                                                                                      System is performing against the proposed energy savings and ROI payback
This analytical performance testing method conforms to the Interna-                                                                                                                                                                                                                                                                       period.
tional Performance Monitoring and Veri?cation Protocols (IPMVP) set                                                                                                                                                                                                                                                                       POWERGEN relies on TIS performance test to con?rm an XL System ...
forth by the U. S. Department of Energy as the best mechanism to
evaluate performance of Energy Conservation Measures (ECMs).                                                                                                                                                                                                                                                                                   is performing to XL product speci?cations,
TIS performance testing of XL Systems is conducted for approx 1.5 hours                                                                                                                                                                                                                                                                        was installed in an optimized manner and
when a facility is operating under normal load conditions. During this                                                                                                                                                                                                                                                                         will achieve or exceed the proposed energy savings and ROI
time, the XL System is systematically turned ON and OFF in 5 minute                                                                                                                                                                                                                                                                            pay back period.
intervals while the six electrical measurements below and other power
quality measurements are recorded every second.                                                                                                                                                                                                                                                                                                                                                       GRAPH DENOTATIONS
                                                                                                                                                                                                                                                                                                                                                                                        XL ON XL System Switched ON for 5 minutes.
                                                                                                                                                                                                                                                                                                                                                                                        XL OFF XL System Switched OFF for 5 minutes.

                                                                                             GRAPH #2 - CURRENT (A)                              CURRENT (Amps)

                                                                      RECORDING @ 500 HP DC MOTOR FOR TIS TEST OF (3) XL UNITS @ 500HP DC MOTOR
                                                                                                  1/10/2014 11:20:02 AM - 1/10/2014 12:15:02 PM

4 4 0440          XULSEOS ONN                      XULSEOS ONN                       XLUSEOS NON                 XULSEOS ONN                     XULSEOS ONN                                                                                                                                                                                 CURRENT (Amps)
4 3 5435                                                                                                                                                                                                                                                                                                                                     Current is the rate at which electricity ?ows through a conductor
4 3 0430VAR A                                                                                                                                                                                                                                                                                                                                or the ?ow of electric charges through a surface at the rate of
4 2 5425 VAR                                                                                                                                                                                                                                                                                                                  XLUSEOSONN one coulomb per second. Electric currents cause many e?ects,
4 2 0420    A                                                                                                                                                                                                                                                                                                                                notably heating, but they also induce magnetic ?elds which are
4 1 5415                                                                                                                               W                                                                                                                                                                                                     widely used for motors, inductors and generators.
4 1 0410                                                                                                                                                                                                                                                                                                  W
4 0 5405
4 0 0400
3 9 5395
3 9 0390

3 8 5385                       XULSEOS OFFFF                          XULSEOS OFFFF               XULSEOS OFFFF               XULSEOS OFFFF                                                                                                                                                                XLUSEOS OFFFF                                           TIS TEST RESULTS (500 HP MOTOR)
3 8 0380

3 7 5375                                                                                                                                                                                                                                                                                                                                                           Test results show an average REDUCTION in Current of 39 AMPS
3 7 0370

365365 or 9.5%. XL Systems Generate Current for downstream loads
3 6 0360                                                                                                                                                                                                                                                                                                                                                           which reduce total current measured at the utility source (billing
3 5 5355

3 5 0350                                                                                                                                                                                                                                                                                                                                                           meter) which reduces billed cost. This also reduces maintenance
                                                                                                                                                                                                                                                                                                                                                                   cost by reducing copper losses, wear and tear on motor loads,
                        111:125::020 5AMAM 111:130::030 0AMAM 111:135::030 5AMAM 111:140::040 0AMAM 111:145::040 5AMAM 1111:50::0500AMAM 1111:55::5005AMAM 1122:0:00:000PMPM 1122:05::0005PMPM 1122:10::0000PMPM                                                                                                                          1122:1:51:005PMPM

                                                                               TimeTime

                  ?????? RMS Current Ø1 (369.86 A, min:355.87 A; max:441.66 A; avg:397.33 A) ?????? RMS Current Ø2 (364.88 A, min:350.61 A; max:432.24 A; avg:390.45 A) ?????? RMS Current Ø3 (359.01 A, min:349.74 A; max:431.15 A; avg:387.15 A)

                                                                                                                                                                                                                                                                                                                                                                   harmful heat build-up, vibration, etc.

                                                                                                                                                 REAL POWER (WATTS)                                                                                                                                                                                                                            GRAPH #3 - REAL POWER (WATTS)

                                                                                                                                                                                                                                                                                                                                                                               RECORDING @ 500 HP DC MOTOR FOR TIS TEST OF (3) XL UNITS @ 500HP DC MOTOR
                                                                                                                                                                                                                                                                                                                                                                                                           1/10/2014 11:20:02 AM - 1/10/2014 12:15:02 PM

REAL POWER (Watts)                                                                                                                                                                                                                                                                                         2 3 5 ,20305,0000  XULSESOONN                           XULSESOONN                XLUSEOS NON                 XULSEOS ONN                                               XULSEOS ONN                           XULSESOONN
The component of electric power supplied to consumers that                                                                                                                                                                                                                                                        234,000
performs real work, typically measured in Watts (W), Kilowatts                                                                                                                                                                                                                                                    233,000                 XULSEOS OFFFF                        XULSESOOFFFF               XULSEOS OFFFF               XULSESOOFFFF                                                    XULSEOS OFFFF
(kW) or Megawatts (MW). When circuit impedance is comprised                                                                                                                                                                                                                                                       232,000
of pure resistance loads, 100% of supplied electricity or power is                                                                                                                                                                                                                                                231,000
used to perform real work, such as producing heat or light, or
both, rather than producing movement in inductive loads such as                                                                                                                                                                                                                                            2 3 0 ,20300,0000
motors, solenoids, etc. which demand reactive power as well.                                                                                                                                                                                                                                                      229,000
TIS TEST RESULTS (500 HP MOTOR)                                                                                                                                                                                                                                                                                   228,000
Test results show an average REDUCTION in kW Demand of 15.2                                                                                                                                                                                                                                                       227,000
kW or 6.80%. XL Systems reduce electric cost by reducing billed                                                                                                                                                                                                                                                   226,000
kW demand and kWh usage thru 5 methods.
                                                                                                                                                                                                                                                                                                           2 2 5 ,20205,0000
                                                                                                                                                                                                                                                                                                                  224,000
                                                                                                                                                                                                                                                                                                                  223,000
                                                                                                                                                                                                                                                                                                                  222,000

                                                                                                                                                                                                                                                                                                           2 2 0 ,20201,0000
                                                                                                                                                                                                                                                                                                                  220,000
                                                                                                                                                                                                                                                                                                                  219,000
                                                                                                                                                                                                                                                                                                                  218,000
                                                                                                                                                                                                                                                                                                                  217,000

                                                                                                                                                                                                                                                                                                           2 1 5 ,20106,0000
                                                                                                                                                                                                                                                                                                                  215,000
                                                                                                                                                                                                                                                                                                                  214,000
                                                                                                                                                                                                                                                                                                                  213,000
                                                                                                                                                                                                                                                                                                                  212,000

                                                                                                                                                                                                                                                                                                           2 1 0 ,20101,0000
                                                                                                                                                                                                                                                                                                                  210,000
                                                                                                                                                                                                                                                                                                                  209,000
                                                                                                                                                                                                                                                                                                                  208,000
                                                                                                                                                                                                                                                                                                                  207,000

                                                                                                                                                                                                                                                                                                           2 0 5 ,20006,0000
                                                                                                                                                                                                                                                                                                                  205,000
                                                                                                                                                                                                                                                                                                                  204,000
                                                                                                                                                                                                                                                                                                                  203,000

                                                                                                                                                                                                                                                                                                           2 0 0 ,20002,0000

                                                                                                                                                                                                                                                                                                                              111:125::020 5AMAM  1111:30::030 0A MAM  111:135::030 5AMAM 111:140::0400AMAM 111:145::040 5AMAM 1111:50::5000AMAM 1111:5:55:005AMAM                 1122:0:00:000PMPM  1122:0:5:0005PMPM  1122:10::0000PMPM 1122:1:51:005PMPM

                                                                                                                                                                                                                                                                                                                                                                                                       TimeTime

                                                                                                                                                                                                                                                                                                                                                                                        ?????? Real Pow er Total (225891.69 W, min:201328.80 W; max:235050.59 W; avg:217329.56 W)

                                                                                    GRAPH #4 - REACTIVE POWER (VAR)

                                                                      REACTIVE POWER (VAR)RECORDING @ 500 HP DC MOTOR FOR TIS TEST OF (3) XL UNITS @ 500HP DC MOTOR
                                                                                                  1/10/2014 11:20:02 AM - 1/10/2014 12:15:02 PM

2 3 523,05,00000               XULSESOOFFFF                           XULSEOS OFFFF               XULSEOS OFFFF               XULSEOS OFFFF                                                                                                                                                                XULSEOS OFFFF                                           REACTIVE POWER (kVAR)
2 3 023,00,00000                                                                                                                                                                                                                                                                                                                                                   Background “phantom energy” movement in AC circuits due to
2 2 522,05,00000  XULSESOONN                       XULSEOS ONN                       XULSEOS ONN                 XULSEOS ONN                     XULSESOONN                                                                                                                                                                   XULSEOS ONN                          the production of electric and magnetic ?elds in inductive loads.
2 2 022,00,00000                                                                                                                                                                                                                                                                                                                                                   This “phantom energy” is due to phase shifting between current
2 1 521,05,00000                                                                                                                                                                                                                                                                                                                                                   and voltage. In extreme cases, voltage and current can shift so
2 1 021,00,00000                                                                                                                                                                                                                                                                                                                                                   much that almost no useful work is performed. This shift is what
2 0 520,05,00000                                                                                                                                                                                                                                                                                                                                                   causes demand for kVAR which inductive loads need to operate.
2 0 020,00,00000                                                                                                                                                                                                                                                                                                                                                   Utilities supply and bill for peak Reactive Power (kVAR).
1 9 519,05,00000                                                                                                                                                                                                                                                                                                                                                   TIS TEST RESULTS (500 HP MOTOR)
1 9 019,00,00000                                                                                                                                                                                                                                                                                                                                                   Test results show an average REDUCTION in Reactive Power of
1 8 518,05,00000                                                                                                                                                                                                                                                                                                                                                   84.3 kVAR or 37.5%. The XL System reduce billed kVAR and
1 8 018,00,00000                                                                                                                                                                                                                                                                                                                                                   reduce stress on inductive loads such as motors.
1 7 517,05,00000
1 7 017,00,00000
1 6 516,05,00000
1 6 016,00,00000
1 5 515,05,00000
1 5 015,00,00000
1 4 514,05,00000
1 4 014,00,00000
1 3 513,05,00000

                               111:125::020 5AMAM  1111:30::0300AMAM  111:135::030 5AMAM 1111:40::0400AMAM 1111:45::0405AMAM 1111:50::5000AMAM 1111:5:55:005AMAM 1122:0:00:000PMPM    1122:0:50:005PMPM                                                                                                                       1122:10::0000PMPM 1122:1:51:005PMPM

                                                                                                     TimeTime

                                                                               ?????? Reactive Pow er Total (151014.36 VAR, min:130087.61 VAR; max:239481.92 VAR; avg:179176.94 VAR)

66 Reduce your facility electric usage kWh by 8% to 12% for 1.5 to 2 year ROI
   1   2   3   4   5   6   7   8