Page 114 - Casting of Angels- Dave Parvin
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              Great                            one gram. But rather than             without tearing. A durometer
                                                                                     of 8 to 15 is considered low
                                               playing Archimedes and
                                                                                     and a low viscosity would be
                                               placing the clay in water and
                                               measuring its displacement or         15,000 to 20,000 centipoise.
                                               filling the mold with water,
                                                                                     For more information on the
              Mold                             there was an easier way. I used       properties of silicone rubbers,
                                               “Dave’s Law” that states, “The
                                                                                     (see “How to Select and Buy
                                               amount of rubber required to          Silicone Rubbers,” SJ, May
                                                                                     2005, by Michael J. Sisbarro.).
                                               fill the space between a mother
           Part III                            mold and a model is                   The rubber I selected was a tin
                                               approximately equal to 70% of
                                                                                     cured silicone with a
                                               the clay by weight.” In this          durometer of eight and a
              David E. Parvin, A.L.I.          case, the clay weighed 1,680          viscosity of about 15,000
                                               grams so about 1176 of rubber         centipoise.
                                               was estimated. This was only a           I mixed the rubber
                                               close guess because the model         according to the directions
                                               had been wrapped in plastic           specified by the manufacturer.
                                               preventing the clay from fitting      I then de-aired the rubber with
                                               snugly  and filling every nook        a vacuum chamber.
                                               and cranny. In fact, I came out       Photograph #26 shows me
                                               a little short, the actual amount     pouring the mixed components
                                               of rubber needed was 1215             of the rubber into the mother
                                               grams or two pounds and               mold. Once I was sure that
                                               eleven ounces. I just mixed           there were no leaks, I placed
                                               and added a little more.  Since       the mold into a pressure
                                               rubber is not inexpensive,            chamber, set the pressure at 50
                                               having a pretty good idea of          p.s.i., and let it cure overnight.

                  Photograph #26               the amount needed helps                  O.K., some readers are
                                               prevent mixing too much and           probably saying, “Oh great, I
                                               wasting it.                           don’t have either a vacuum or
             t the end of last month’s             As to which rubber, there         pressure chamber!” Don’t
             article, I was ready to pour      are two types most used by            despair, it is possible to make
             in the rubber and finish a        mold makers, silicones and            an acceptable mold without
          really great mold. My next step      urethanes. I much prefer              either one. But using one or
          was to determine how much            silicones and have discussed          both absolutely will result in
          rubber would be required and         why in detail in a previous           longer lasting molds with
          then choose which rubber to          article (See “How to Make a           fewer flaws. For a complete
          use.                                 Secondary Mold,” SJ, July             discussion on both vacuums
              Pouring in the Rubber            2004.). In this case, I preferred     and pressure in casting, see the
                                               a rubber with a low viscosity         following Sculpture
             What I needed to do was to        so that it would pour in and          Journal articles by yours truly:
          fill the space with rubber that      around the model filling the           “Using Vacuums and
          had been occupied by clay. In        void completely. Since the            Pressure in Casting,” August
          other words, if I had known the      model had significant hollows         2003
          volume of the clay, all I would      and undercuts, the rubber              “Making a Vacuum
          have needed was an equal             needed to have a low                  Chamber,” September 2003
          volume of rubber. It just so         durometer meaning that it              “Making a Pressure
          happens that the specific            would be soft enough to               Chamber,” October 2003
          gravity of most types of rubber      separate first from the model          “Putting Vacuum and
          is very close to that of water or    and then from the castings            Pressure Chambers to Practical
          one cubic centimeter weighs          pulling out of tight areas            Use,” November 2003.
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