Page 9 - File 1
P. 9

Manufacturing plan







                                                                           Welding

                                         After the three parts have
                                         been manufactured, the
                                         assembly of the parts will
                                         look like this.








                   2 Steps              Screw                                 1. The power switch on of the welding machine was turned on.
                                                                              2. The ampere was adjusted to around 60 to 80.
                   howto                                                      3. An electrode was placed between the pincers of the electrode
                 assemble                                                        holder.
                 the parts            Welding                                 4. The electrode holder was held at approximately 45 degrees of work
                                                                                 angle and approximately 5mm above the work piece.
                                                                              5. The electrode flicked a little bit at the edge of the work piece until a
                                                                                 spark ignited.
              Screw                                                           6. When the spark ignited, immediately welding process begun from left
                                                                                 to the right of the two metal work piece.
                                                                              7. The electrode holder must be moved at slow but uniform speed to
         1.    On one side of the Base of the                                    achieve a good welding quality.
               prototype (Rectangular Block), We                              8. Make sure the two pieces is stuck together
               need to screw the screw and fix it                             9. After a line was welded, welding slag was removed using a chipping
               with bolts.                                                       hammer.
         2.    To do this, the given two screws is                            10. After welding work was finished, a pincer was used to hold the work
               fixed into 2 smaller holes made on                                piece and dip into cold water to reduce the heat.
               rectangular block.                                             11. Lastly, a metal brush was used to clean the work piece from welding
         3.    Move it till the screw is fixed and                               residue.
               tighten it with a bolt.
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