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METALWORKING EQUIPMENT                                                                 PROFESSIONAL ADVICE
 AND TOOLS
 and without the use of specialized chambers;   Aggregate-modular principle as the most
 minimum heating of products, not exceeding
 200  ˚С;  improving  the  parameters  of  the                            progressive method
 roughness of coated surfaces; the ability to
 apply coating locally, in hard-to-reach areas                                              of designing
 and on products of any size; process safety      Aggregate-modular principle as the most progressive method
 with  a  significantly  lower  environmental   of designing of equipment and mechanical engineering products  of equipment
 load; the use of small-sized mobile and cost-
 effective equipment.                                                               and mechanical
    The  test results  for  an  uncoated      Continuous  improvement  and  development  of
 substrate  are  shown  in  Table.  1,  and    Fig.   technology require more frequent change of production  engineering products
 5  shows  one  of  the  investigated  substrate   facilities and, consequently, its readjustment. In this
 imprints. Tables 2 and 3 show the results of measurements and calculations of this substrate   regard, the design of machines is carried out using the already achieved successes in the design
 with deposited coatings.  of parts of assemblies and whole products. Dividing the entire product into separate blocks that
    are easy to assemble and disassemble allow to perform this.
            Block-modular design provides for the creation of products based on modules and blocks.



            A module is an integral part of a product, consisting mainly of unified or standard elements
    for various functional purposes.
                                                   A method of designing machines, instruments and other
                                            products  from  unified  and  standard  parts  and  assemblies
                                            (from modules) was designed on the basis of unification.


                                                    Aggregation  is  a  structurally  variable  synthesis  of
                                            machines, in which the solution of a new problem is provided by
                                            a change in the structure of the machine, namely: the spatial
                                            position of individual modules, their number and nomenclature,
                                            as well as connection methods.
            The modular method of designing equipment, i.e. design and layout of various machine
    MultiPateks and TiN, and in Fig. 6 and 7 are photomicrographs of individual impressions   tools,  assembly,  welding, control  and  sorting and  other  machines,  controls  for  them  from
 of a substrate coated with MultiPateks and TiN, respectively.  standard (unified) units, each of which is designed to perform predetermined functions satisfies
    The analysis of the conducted research allows us to draw the following conclusions:  to this to the fullest extent.
 ● volumetric wear, wear rate and wear rate and, accordingly, the wear coefficient of the substrate      Unification and aggregation allow creating product variants with expanded, narrowed, or
 - steel R6M5 - after the application of MultiPateks and TiN coatings decreased by 50% and 70%;  modified functions using the base model. Unification and aggregation are inextricably linked
 ● the coefficient of wear of the MultiPateks coating corresponds to 6.9 m³N-m-¹, which is less   with the rational division of equipment into modules, which allows to quickly create new and
 than the value of this coefficient for the vacuum coating of TiN, equal to 7.61 m³N-1m-1, while   modified designs from proven reliable unified modules with the addition of the necessary new
 the range of the last measured coefficient is comparable with those obtained earlier in similar   (including non-modular) components.
 tests [3 ];     The use of aggregation is due to the fact that the designs of most products (equipment,
 ● the developed equipment and methodology for testing microabrasive wear allows evaluating   machines, complexes, technological processes). These autonomous functional units are identified
 the tribological characteristics of surface layers of materials of various products operating under   on the basis of the structural analysis of their component parts for use in other products.
 friction  and  wear  conditions,  in  particular,  it  is  most  effective  for  quality  control  of  applied      After  separating  the  products,  the  resulting  units  are  unified,  standardized,  and
 hardening coatings on metal cutting tools.  constructively unified (standard-sized) rows are made for them. At the same time, the units,
    manufactured independently of each other, are interchangeable in all operational parameters and
    connection dimensions. Therefore, they must have an optimal design, optimal quality indicators,
    consist of the smallest possible number of parts, and be easily and reliably assembled using
    various kinds of connections.
            Aggregation allows to assemble a new machine from assembly units that have already

 P. A. Topolyansky,  been designed and mastered by production, and not create it as an original one of a kind.
 LLC "Plazmacer".     This allows to significantly increase the capacity of enterprises without unnecessary costs,
 .  without increasing the production area.

 References:     The principles of  aggregation  have found  application in all branches  of  mechanical
 1. Topolyansky P. A., Topolyansky A. P., Ermakov S. A., Dunaev A. V., Podzharaya K. S. Attestation of tribological properties of   engineering.  Currently,  the  aggregation  method  is especially widely used  in the  creation  of
 hardening thin-film coatings. Friction and lubrication in machines and mechanisms. 2014. No. 8, pp. 20 - 29.
 2. Gorlenko A.O., Topolyanskiy P.A., Topolyanskiy A.P. Tribological possibilities of finishing plasma hardening for increasing the   technological  equipment  and  mechanization  tools  for  various  purposes,  for  example,  metal-
 resource of metal-cutting tools. Metalworking.  2016. No. 3, pp. 33 - 41.  cutting machines, drilling rigs, shearers, etc.
 3. Rutherford K.L., Hutchings I.M. A micro-abrasive wear test, with particular application to coated systems. Surface and      Aggregation methods:
 Coatings Technology. 79 (1996). pp. 231 - 239
    • connection of aggregates with an independent object representing the complex (conveyor
    with suspended implements);


 24  Stanochniy park                                                                              Stanochniy park       25
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