Page 1013 - Workshop Manual - Aumark (BJ1051)
P. 1013

32-33
                                                     Clutch-clutch components

                                                                9.     Overhaul of release bearing
                                                                (a).    Fasten the inner edge of the bearing, rotate
                                                                       its outer edge, see whether the rotation is
                                                                       not smooth and hear whether there are any
                                                                       noises. Press on the axial direction, if the
                                                                       bearing  has  distinct clearance or damage,
                                                                       replace it with a new one.





                                                                10.    Overhaul of clutch release fork
                                                                (a).    The  parts of clutch  release  fork that are
                                                                       easily worn during the operation  are
                                                                       shown in the illustration, examine and
                                                                       repair the release fork of the clutch before
                                                                       the assembly; if serious wear or distortion
                                                                       is found, replace or repair it.




                                                                11.    Install the clutch components
                                                                (a).    Install the driven  plate of the clutch  with
                                                                       special tools or insert the first axle into the   32
                                                                       driven plate as shown in the illustration.
                                                                NOTICE:
                                                                •      Make sure that the working surfaces of
                                                                       flywheel, clutch  driven plate and  the
                                                                       clutch platen are clean without  oil
                                                                       stains;  clean all the bolt holes with
                                                                       compressed air to ensure that there are
                                                                       no foreign matters.
                                                                •      Notice the correct position and direction
                                                                       of  the clutch  driven plate; don’t  install
                                                                       the driven plate in the reverse direction.
                                                                (b).   Install the clutch platen.
                                                                •      Align the clutch platen with the correct
                                                                       installation matchmarks  that  are made
                                                                       during the removal, evenly screw down the
                                                                       fixing bolts of the platen  in batches
                                                                       according to  the orders shown in the
                                                                       illustration.
                                                                       Torque:
                                                                                         Torque of platen
                                                                     Vehicle
                                                                                     Standard         Limit
                                                                    1051 series      56.5 N·m       50~63 N·m
                                                                    1061 series      56.5 N·m       50~63 N·m
                                                                    1089 series       70 N·m        60~75 N·m








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