Page 1021 - Workshop Manual - Aumark (BJ1051)
P. 1021

33-3
                                             Transmission axle-transmission axle assembly
               On-vehicle inspection

               1.     Inspect the vibration of transmission system
               (a).   Inspect the dynamic balance of the front wheels and adjust if necessary (Refer to “chapter 23
                      wheels and tires-wheels and tire assembly, adjustment”)
               (b).   Inspect the dynamic balance of the rear wheels and adjust if necessary (Refer to “chapter 23
                      wheels and tires-wheels and tire assembly, adjustment”)
               (c).   Carry out driving test, inspect whether the transmission system vibrates during the driving.
               2.     Inspect the dynamic balance of transmission axle
               (a).   Rotate the rear wheels and make the transmission axle rotate, measure the radial run-out of the
                      front, middle and rear parts of the transmission axle.
                      Standard value:    0.5 mm
                      Limit value:       0.6 mm
                      •   If the radial run-outs of the front and middle parts are beyond the limit value, replace with a
                          new transmission axle.
                      •   If the radial run-outs of the front and middle parts are within the limit range, but the radial
                          run-out of the rear part is beyond the limit value, mark the high point of the rear end and go
                          on the next step.
                      •   If the radial run-outs of all the parts are within the limit range, go on the next step.
               (b).    Rotate the transmission axle and the main reducing gear relatively for 1/2 revolution. (Refer to
                      “chapter 05 transmission axle-transmission axle assembly, replacement”)
                      •   If rotate them for 1/4 revolution, the inspection and adjustment can be carried out more
                          accurately.
               (c).    Inspect the radial run-out of the rear part of the transmission axle.
                      •   If the radial run-out of the rear part is beyond the limit value, mark the high point and go on
                          the next step.
                      •   If the  radial run-out  of the rear part  is within  the limit range, inspect whether the  33
                          transmission system vibrates during the driving test. If it vibrates, mark the high point and
                          go on the next step.
                                                                (d).    Compare the 2 high points marked in the
                                                                       steps above.
                                                                        •  If the two points are  very near  and
                                                                           their distance is within 20 mm, replace
                                                                           with a new transmission axle.







                                                                        •  If the  two  high points are at  two
                                                                           opposite sides of the transmission axle,
                                                                           it  means that the  flange  of the main
                                                                           reducing gear is the principal cause of
                                                                           the vibration.
















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