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Engine
Injection System, Toyota / Lexus etc.

KL-0186-163 K
KL-0186-163 K
Injector Nozzle Seat Cleaning Tool,
with Compressed Air Adaptor, Toyota

Suitable for the Toyota, Lexus, Mini 1.4, 2.0, 2.2, 2.5 and 3.0 Common-Rail Diesel
engines as found in the following vehicles: Lexus IS; Mini One (R50); Toyota
Auris, Avensis, Corolla Verso/CombiVan, Dyna, Hiace, Hiace/PowerVan, Hilux,
IQ, Landcruiser/Prado, RAV4, Verso, Verso/Sportsvan, Yaris.
(Engine codes: 1ND-TV, 1CD-FTV, 1KD-FTV, 2AD-FHV, 2AD-FTV, 2KD-FTV H,
2KD-FTV L, W17D14 [1ND] )
The special design of the KL-0369-20 A cleaning tool allows the injector mounting
bore, the nozzle seal seat, and the small aperture leading to the combustion chamber
to be cleaned in a single operation.
With the aid of the KL-0186-1631 compressed air adaptor, which is to be screwed
into the glow plug bore, compressed air can be injected into the combustion
chamber so as to prevent impurities from entering the latter.

Scope of Delivery:
KL-0186-163 K Injector Nozzle Seat Cleaning Tool, with Compressed Air Adaptor
Part No. Description Qty
KL-0186-1631 Compressed Air Adaptor for Glow Plug Bore, M10x1.25 1
KL-0369-20 A Cleaning Tool for Injector Nozzle Seat 1
KL-1383-1329 Plastic Storage Case 1

KL-0186-70 K
KL-0186-70 K
Fuel Injector Sleeve Removal Tool
6 Universally suitable for Diesel engines having an injector nozzle seal seat Ø of
15mm; as fitted to: Alfa Romeo, BMW, Chevrolet, Chrysler, Fiat, Ford, Hyundai,
Iveco, Mazda, Mercedes, Opel/Vauxhall, PSA, Renault, Toyota and Volvo.
The KL-0186-70 K fuel injector sleeve removal tool is designed to be used in
conjunction with an injector nozzle puller set of the KL-0186-.., KL-0369-.., KL-0583-..,
KL-1283-.., KL-1383-.. or KL-1683-.. Series and the KL-0040-170 A hydraulic
cylinder (with safety belt), thus allowing for the precise removal of the injector sleeve
if injectors are broken off. No need for removing the cylinder head. This is an essential
tool if a seized injector nozzle breaks during removal and the injector sleeve remains
stuck in the cylinder head. The use of the special pull spindle KL-0186-7051 H
(included in the kit), allows the user to extract the complete injector sleeve quickly
and with ease.
Procedure:
Disassemble the remains of the broken-off injector, cut a thread into injector sleeve,
screw in pull spindle, pull out injector sleeve with the aid of the corresponding
injector nozzle puller set.

Technical Data:
Maximum load capacity of the pull spindle: 5t
Nozzle needle removal tool (max. torque): 15 Nm
Nozzle needle removal tool (length): 150 mm
Screw tap: 7/16-20 UNF
Screw tap length: 240mm
Pull spindle (connection thread for extraction bridge): M16x1.5
Pull spindle (connection thread for injector nozzle): 7/16-20 UNF
Pull spindle length: 480mm

Copyright GEDORE Automotive GmbH, Germany
formerly