Page 1023 - 2006 HARLEY FLSTCI SERVICE MANUAL

Wear

CLEANING AND INSPECTION

1WARNING 1WARNING Compressed air can pierce the skin and flying debris from compressed air could cause serious eye injury. safety glasses when working with compressed air. Never use your hand to check for air leaks or to determine air Clean all parts with solvent. Blow parts dry with low pres- Check gear teeth for damage. If gears are pitted, scored, rounded, cracked or chipped, they should be replaced. Inspect the engaging dogs on the gears. Replace the gears if dogs are rounded, battered or chipped. See Figure 7-21. Inspect the bearings (4) in the side door (5). If bearings are pitted, grooved, feel rough when turned or have any end play,

flow rates. (00061a) 1. sure compressed air. 2. 3. 4. Figure 7-21. See 1. 2. 3. the bearing.

SPECIALTY TOOL Retaining ring pliers See Figure 7-24. Remove the 2-piece push rod (21) from the hole in the mainshaft. Use RETAINING RING PLI- ERS (Part No. J-5586-A) to remove retaining rings (12). With access door on end (shafts pointing upward), remove the retaining ring (12) from the countershaft (6). Remove the countershaft 5th gear (19) and countershaft Remove the bearings (9), retaining ring (12) and coun- NOTE To remove the mainshaft 3rd gear (17), move the retaining ring on the access door side of 3rd gear out of the slot and slide it on the shaft away from 3rd gear. The gear will move down the shaft for easy access to the upper re

DISASSEMBLY PART NO. 2nd gear (18). tershaft 3rd gear (16). Remove mainshaft 2nd gear (20). support the gears will damage the bearings. 2006 Softail: Transmission

HOME J-5586-A 1. 2. 3. 4. 5. 6. shaft. 7. 8. 7-18