Page 1123 - 2006 HARLEY FLSTCI SERVICE MANUAL
P. 1123

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                                         4                                 Figure 8-110. Upper Housing Without Splices                         Figure 8-111. Upper Housing With Splices
                           1                                                                   1
                                         5                       High/low beam switch  Screw with lockwasher      5                  High/low beam switch
                                                               Horn switch  Conduit  Bracket                                       Horn switch  Conduit  Splices  Cable strap




               d0331x8x                                        1.  2.  3.  4.  5.   d0332x8x                                       1.  2.  3.  4.  5.




                                                              From inside the switch housing, remove the screw with lockwasher (4) to release the bracket (5). Remove bracket and switch assembly from Move cable conduit (3) from beneath wing of bracket. Cut wires 0.25 in. (6.4 mm) from old switches (1, 2). Discard Slide conduit forward over cut ends of switch wires and cut off 0.5 in. (12.7 mm) of conduit (3) material. Push Separate the  new  horn switch (1) and high/low beam  NOTE Replacement high/low beam switch and horn switch wires are cut to length (2.5 in./63.5 mm and 2.0 in./50.8 mm, respec- See 8.41 HANDLEBAR SWITCH ASSEMBLIES for infor- mation on splicing a
                                                        gle assembly even if only one switch is determined to be
                                                      Replace the horn switch and high/low beam switch as a sin-
                          before continuing to repair section. If replacing upper
                        If replacing lower housing switches, perform step 3
                   Using a T25 TORX drive head, remove the upper and
                                 securing the handlebar clamp to the clutch lever bracket.
                               Using a T27 TORX drive head, loosen the upper screw
                            housing switches, proceed directly to repair section.
                                    Remove the lower clamp screw with flat washer.



                                                    NOTE


              DISASSEMBLY  lower switch housing screws.  SWITCH REPAIR/REPLACEMENT  Upper Housing Repair  Figure 8-110.   the housing.  old switch and bracket assembly.  conduit back to access switch wires.  switch (2) wires into two bundles.  tively) and partially stripped.  bracket as seen in Figure 8-110.  and capture wire splices (4).  duit (3) as shown.  Remove any excess cable strap material. Continue with ASSEMBLY on page 8-85.  2006 Softail: Electrical







          HOME     1.   2.     3.                         faulty.  See   1.  2.  3.   4.             5.   6.        7.     8.          9.       10.  11.         8-84
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