Page 1118 - 2006 HARLEY FLSTCI SERVICE MANUAL

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Switch housing assembly Brake lever bracket Lower screw and flat washer rules from the cable end fittings.
3 Figure 8-102. Switch Housing Alignment 1 2 Figure 8-103. Handlebar Clamp Screws Remove the brass ferrules from the notches on the inboard side of the throttle control grip. Remove the fer- Remove the friction shoe from the end of the tension NOTE The friction shoe is a loose fit and may fall out or become dis- lodged if the lower switch housing is turned upside down or Remove the throttle control grip from the end of the han- 2006 Softail: Electrical

2 Upper screw adjuster screw.
1 Tab Groove dlebar.
d0552x2x 7496 shaken.
2.
1.
1.
2.
4.
3.
5. 6. 7.
Using a T25 TORX drive head, tighten lower and upper
Align the holes in the handlebar clamp with those in the
master cylinder housing and start the two screws (with
engaging the tab (2) on the lower switch housing in the
See Figure 8-102. Position the brake lever/master cylin-
der assembly inboard of the switch housing assembly,
the top screw, tighten to 60-80 in-lbs (6.8-9.0 Nm) using
flat washers). Position for rider comfort. Beginning with
switch housing screws to 35-45 in-lbs (4.0-5.1 Nm).
groove (3) at the top of the brake lever bracket.
NOTE Always tighten the lower switch housing screw first so that any gap between the upper and lower housings is at the front Remove the cardboard insert between the brake lever 1WARNING 1WARNING Be sure that all lights and switches operate properly before operating motorcycle. Low visibility of rider can If necessary, secure wire harness conduit to handlebar cable strap. Position cable strap approxi- mately 4.0-5.0 in. (100-127 mm) from handlebar clamp. CAUTION See Figure 8-101. Do not remove the switch housing assembly without first placing a 5/32 in. (4 mm) card- board insert between the brake lever and lever bracket.

a T27 TORX drive head. and lever bracket. result in death or serious injury. (00316a) Test the switches for proper operation. new Cut any excess cable strap material. DISASSEMBLY front stoplight switch. lever bracket. lower switch housing screws. with flat washer (2).

HOME 9. 10. 11. of the switch. 12. 13. 14. using 1. 2. 3. tion. 4.