Page 713 - 2006 HARLEY FLSTCI SERVICE MANUAL

Always replace seals and O-rings after disassembly.
material is worn to 1/16 in. (1.6 mm) or less, replace
entire set. After the brake pads are installed, burnish by
Inspect caliper piston bore. Do not hone bore. If
bore should show pitting or corrosion, replace cali-
Inspect brake pads and brake disc. If brake pad friction
Carefully inspect all components. Replace any parts that
Check pistons for pitting, scratches or corrosion on
1
2
3
4 2 18 19

appear damaged or worn. face and also on ground surfaces. per. 11WARNING 1WARNING Always replace brake pads in complete sets for correct and safe brake operation. Improper brake operation could result in death or serious injury. (00111a) making normal stops. CAUTION Avoid hard stops for approximately 300 miles (500 km) after replacing brake pads. Proper burnishing will not occur if hard stops are made during the wear-in period. 6 5 2 16 17

a.
b.
c.
7
13 14 15
2. 3.
12
8 Figure 2-78. Front Brake Caliper: FXSTS
9

CLEANING AND INSPECTION
11

11WARNING 1WARNING Use denatured alcohol to clean brake system compo- nents. Do not use mineral-based solvents (such as gaso- line or paint thinner), which will deteriorate rubber parts even after assembly. Deterioration of these components can cause brake failure, which could result in death or Clean all parts with denatured alcohol or D.O.T. 4 BRAKE FLUID. Do not contaminate with mineral oil or other solvents. Wipe parts dry with a clean, lint free cloth. Blow out drilled passages and bore with a clean air sup- ply. Do not use a wire or similar instrument to clean 10

serious injury. (00291a) drilled passages. Lower mounting bolt O-ring (3) Caliper Bleeder valve Piston seal Piston Piston dust boot Piston retaining ring Retaining pad Screw Brake pad set Cotter pin Washer Spring clip Dust boot Guide pin Caliper mounting bracket Washer Upper mounting bolt 2006 Softail: Chassis

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