Page 718 - 2006 HARLEY FLSTCI SERVICE MANUAL

1 2-69 2006 Softail: Chassis

Figure 2-85. Anti-rattle Clip CAUTION Damaged piston bores will leak when reassembled. Do not use metal objects to remove or install objects from piston bores. Prevent damage to bores by only using a

2 See Figure 2-84. Install a new square seal (3) and a new Carefully insert pistons by hand into bores of inside and outside caliper housings. If installation shows resistance, remove piston and check that seals and wipers are prop- See Figure 2-83. Place two new crossover O-rings (1) on a. See Figure 2-85. Install bleeder valve (1) on outside caliper housing if removed. Tighten bleeder valve to Place outside caliper housing on workbench with decal side down. Install anti-rattle clip (2) in channel new crossover O-rings are installed on Mate inside and outside caliper housings using

3 80-100 in-lbs (9.0-11.3 Nm). with indent (3) facing upwards.

Bleeder valve Anti-rattle clip Rubber bumper erly installed. inside caliper housing. Verify bridge bolts.
4 wooden toothpick when servicing calipers. wiper (2) into each piston bore. Assemble caliper housings. that inside caliper housing. caliper housings.

d0569x2x Indent b. c. d. e. f. g.

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1.8 BRAKE #G322 L SILICONE

CLEANING, INSPECTION AND

11WARNING 1WARNING Use denatured alcohol to clean brake system compo- nents. Do not use mineral-based solvents (such as gaso- line or paint thinner), which will deteriorate rubber parts even after assembly. Deterioration of these components can cause brake failure, which could result in death or Clean all parts with denatured alcohol or D.O.T. 4 BRAKE FLUID. Do not contaminate with mineral oil or other solvents. Wipe parts dry with a clean, lint free cloth. Blow out drilled passages and bore with a clean air sup- ply. Do not use a wire or similar instrument to clean Carefully inspect all components. Replace any parts that appear damaged or

HOME REPAIR serious injury. (00291a) 1. drilled passages. 2. a. b. per. c. d. 3. 4. PADS AND DISCS. ASSEMBLY 1. light coat of G.E. a. b.