Page 714 - 2006 HARLEY FLSTCI SERVICE MANUAL

Mounting plate Lay the mounting bracket (17) down on a firm flat sur- face. The upper mounting bolt hole must be positioned at Install the spring clip at the top of See Figure 2-78. Take the pad (11) that has the insulator backing, and place it on top of the spring clip with the lower end of the pad slightly entering the opening of the mounting plate. With the pad centered within the mount- ing plate and the insulated back facing downward, push down on the pad until it is against the flat surface and is Insert the outer pad (11), mounting bracket (17) and spring clip (14) assembly into place with the backside of 2-6

Spring clip Pad Figure 2-79. Spring Clip Installation the upper right. Figure 2-79. mounting plate as shown. held firmly by spring tension from the spring clip. the pad against the face of the piston. NOTE The spring clip loop and friction material must always face away from the piston. If it is wrong, the pad must be removed, the mounting plate reversed and the parts assembled again.

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10. 11. 12. 13.

CAUTION Be sure washers, banjo bolt, hydraulic brake line and master cylinder bore are free of D.O.T. 4 BRAKE FLUID, dirt and metal chips before assembly to avoid leakage. See Figure 2-78. Apply a thin coating of G.E. VERSI- LUBE® #G322 L SILICONE GREASE to the exterior sur- faces of seal (5) and O-rings (2) in their respective Push the piston dust boot (7), with the open side down- ward, over the top of the piston. Push downward on the boot until the inner lip seats in the groove at the top of the Coat the outside diameter and bottom chamfer of piston (6) with GE Silicone Versilube grease (G322L) and push the piston with dust boot into the

ASSEMBLY grooves. piston. when calipers are assembled to vehicle. dust boot. 40-50 in-lbs (4.5-5.6 Nm).

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