Page 977 - 2006 HARLEY FLSTCI SERVICE MANUAL
P. 977

2



                                                            Figure 5-21. Clutch Assembly                          Figure 5-22. End Cover Mount (Shown Installed For Orientation Purposes)




                 4                                                                      1       2
                                          3                                2

                     1


                             5                    Idler gear bearing  Drive housing                         End cover mount Nuts with washers (2)

                                             Drive  Idler gear  Spring  Shaft

                                6
                7120                         1.  2.  3.  4.  5.  6.  7421                                   1.  2.







                                                4



              See  Figure 5-20.  Remove two drive housing mounting screws (1) and washers (2). Remove drive housing (3)  Figure 5-20. Starter Drive Assembly See  Figure 5-21.  Remove drive (1), idler gear (2) and idler gear bearing (3). Remove O-ring from groove in  CAUTION Do not use solvents to clean drive assembly/overrunning clutch (15). It is lubricated and sealed. If you use a sol- vent to clean it, the lubricant will be washed out and the Clean, inspect and lubricate drive assembly compo- nents. Lubricate parts with high temperature grease When installing drive assembly components, open end of idler bearing cage (17) faces toward solenoid. When installing d



                  from solenoid housing (4).  3        2   Mounting screws  Washers  Drive housing  Solenoid housing  drive housing (4). Remove spring (5) and shaft (6).  See Figure 5-23. Replace both O-rings (23).  such as LUBRIPLATE 110.  (21) and ball (22).  and field coil (3) to solenoid housing (14).  (7) and brush holder (8). Install end cap (4) with screws (5).  nuts with washers (2).   2006 Softail: Starter










          HOME  16.      7119                  1           1.  2.  3.  4.  17.   18.   ASSEMBLY  1.        clutch will fail.  2.  3.  4.  5.  6.  7.  8.  9.     5-12
   972   973   974   975   976   977   978   979   980   981   982