Page 19 - Станочный парк английская версия
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METALWORKING EQUIPMENT AND TOOLS


        The physical process of manufacturing parts  analyze  the  components  of  vibration  and
        on metal cutting machines is accompanied  acoustic  emission  were  carried  out  using
        by  acoustic  emission  with  a  wide  range  a  STERN  brand  BD16AV  drilling  machine.
        of  vibrations  of  various  nature.  Vibration  To  measure  the  kinematic  amplitude
        and  noise  arising  from  the  technological  characteristics  of  the  vibration,  we  used
        process  of  machining  parts  together  with  an  ATTACOM  ATT-9002  authorized  digital
        the  capture  of  transformable  energy  from  portable  vibrometer,  and  CENTER-322
                                                               attorned sound level meter with an A filter
                                                               manufactured by Center Technology Corp.
                                                               for acoustic emission.
                                                                       Based  on  the  measured  values  of
                                                               the  amplitudes  using  the  approximation
                                                               technology, the main tool for studying the
                                                               operation  is  obtained  -  a  mathematical
                                                               model and its graphical display for a number
                                                               of  competing  functions  of  the  transient
                                                               spindle acceleration process.
                                                                       A graphical model of the function of
                                                               the rms value of the vibration velocity with
                                                               a  dissipative  absorption  coefficient  £  v  =
                                                               0.0107 is shown in Figure 2.


           Fig. 1. Design of a bench drill with installed probe and
                                        ATT 9002 vibrometer..
        adjacent objects affect the shaping process                    A  graphical  model  of  the  function
        and the quality of production [2].                     of  the  rms  vibration  acceleration  with  a
               The     Department        of    Engineering     dissipative  absorption  coefficient  £  a  =
        Technology  conducted  tests  of  a  bench-            0.0499 is shown in Figure 3.
        drilling machine with the aim of introducing
        changes  in  the  design,  in  particular  of  an
        electric motor that generates both vibration
        and mechanical noise.                                          The  analytical  value  of  the  sound
               The  machine  was  tested  at  free             pressure  level  according  to  the  measured
        running  at  a  spindle  speed  of  720  min-          amplitude  of  vibration  acceleration  in
        1. In  the  study,  probe  2  was  mounted  on         accordance  with  GOST  24346-80  has  the
        the table of machine 1 on the plane of the             form [4]
        workpiece, the vibrometer 3 (for clarity) is
        conventionally  placed  on  the  plate  of  the
        machine. Moreover, the level of the position           where  a  is  the  measured  average  value
        of the table is selected from the condition of         of  vibration  acceleration,  in  experiments
        stability.                                             a  =  4.7  m  /  s2;  a0  is  the  initial  value  of
               For  the  quantitative  description  and        vibration acceleration, a0 = 1 ∙ 10-5 m / s2,
        qualitative  assessment  of  vibration,  the           substituting the measured value of vibration
        diagnostics  of  the  operability  of  industrial      acceleration in function 3 we get La = 67.25
        equipment  of  the  rotor  class,  its  vibration      dBA.
        components, such as vibration displacement,                    A  graphical  model  of  the  sound
        vibration  velocity  and  acceleration  with           pressure  level  function  with  a  dissipative
        independent modern initial values, are most            absorption coefficient £ L = 0.0276 is shown
        often used [3].                                        in Figure 4.
               Experimental studies to determine and

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