Page 17 - Станочный парк английская версия
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METALWORKING EQUIPMENT AND TOOLS

























                                                                                  Fig. 3. An example of assembly BBT:
                                                                      1 - shank, 2 - holder, 3 - adapter, 4 - mandrel, 5 -
                                                                                cutter, 6 - key for the end interference.

                                                                       The  machined  surfaces  of  the  holes
                                                               with  a  diameter  of  46  mm  in  the  parts
                                                               made of steel 45 were controlled using the
                                                               equipment  of  the  metrological  laboratory
                                                               of  the  State  Engineering  Center.  The  size
                                                               of the machined holes, the roughness and
           Fig. 2. The device axial interference at the ends of the
                                                  BBT blocks.  deviations  of  the  shape  of  the  holes  in
               For the calculated value of the force           the  cross  and  longitudinal  sections  were
        Q1, tgα = 1.15, the corresponding angle α              checked.
        = 49 °. Since we considered the limitation                     A  comparison  of  the  results  showed
        of  the  disclosure  of  the  junction  of  the        that  the  developed  BBT  satisfies  the
        modules to a minimum, the angle 2α can be              conditions of roughing and semi-finishing of
        taken  in  a  smaller  direction,  for  example,       the holes with the ratio of the extension of
        along the normal series of angles 2α = 90 °.           the boring mandrel to the diameter of the
               The  technical  documentation  was              hole within the range from 3.5 to 6.
        developed  on  the  design  of  the  BBT                       The expected economic effect of using
        assembly  blocks,  according  to  which  an            the development in one flexible production
        experimental  batch  of  the  boring  tool  kit        of  two  multi-purpose  machines  is  at  least
        was manufactured at the Orsha Tool Plant.              25,000  rubles  a  year  due  to  a  significant
        An  example  of  BBT  assembly  is  shown  in          reduction  in  the  cost  of  manufacturing
        Fig. 3.                                                special  boring  mandrels  when  updating
               The      manufactured         blocks     and    production  facilities,  reducing  the  cost  of
        assembled kits were tested in the laboratory           storing the tool and preparing it for work.
        of  technology  for  cutting  materials  at  a                 The  development  was  carried  out  in
        technological  training  ground  and  in  the          the course of implementation of the state
        laboratory of the "Machine Tools" department           contract of July 11, 2014 No. 9.1557. 2014
        of  MSTU  "STANKIN".  Comparison  of                   / K between the Ministry of Education and
        assembled  kits  with  prototype  of  their            Science  of  the  Russian  Federation  and
        analogues  without  joints  was  carried  out.         the  FSBEI  HE  "MSTU"  STANKIN  "and  is
        Before boring, sets and analogs assembled              protected  by  the  utility  model  patent  No.
        from blocks were adjusted to a processing              159238 of August 11, 2015 and the priority
        radius of 23.00 mm on a BORLETTI device                application for the boring tool utility model
        (Italy) with an accuracy of 0.02 mm.                   No. 2016105789 dated 19.02.2016.


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