Page 953 - Foton Workshop Manual - Auman EST-M
P. 953

Axles, Transmission Shafts - Rear Axle                    AX-41

              Failure phenomenon list                                                                             IN

              Use the list below to help you find the reasons of failures. The number represents the order of failure reason
              possibility Check each part according to the order and replace it when necessary                    DI
               Failure phenomenon              Possible reason                     Failure elimination

                                 1. Gear oil (not sufficient)             Filling gear oil                        EG

                                 2. Gear oil (model not correct)          change
                                                                                                                  TR
                                 3. Drive gear bearing (worn or broken)   change

                                 4.  Differential  mechanism  (bearings  at  two  ends
                                                                          Replace the broken bearing
                                 broken and bearing cover bolt loose)                                             AX

                                 5. Drive and driven gear (mesh gap too much)   Adjust the clearance
                                                                                                                  FR
                                 6. Drive and driven gears (mesh gap too small)   Adjust the clearance

                                 7. Drive and driven gears (worn excessively)   Replace the drive and driven gears
              Abnormal noise during                                                                               ST
                                 8. Driven gear (bolt loose)              Tighten the bolt
              driving
                                 9. Drive and driven gear (mesh surface not correct)   Adjust the drive and driven gears
                                                                                                                  BR
                                 10.  Planetary  gear  and  semi-gear  (back  lash  too
                                                                          Adjustment
                                 much)
                                                                                                                  BW
                                 11. Axle shaft bearing (damaged)         change

                                 12. Semi-axle bearing (play)             Re-install the semi-shaft bearing
                                                                                                                  EL
                                 13. Adjustment nut of differential (loose)   Fasten adjustment nut of differential

                                 14.Tyre nut (loose)                      Re-install the tyre nut

                                 15. The driving, driven gear (broken)    change

                                 1. Gear oil (excessive)                  Discharge the gear oil

                                 2. Vent plug (clogged)                   Dredge the vent plug

                                 3. Oil seal (damaged, worn)              Replace the oil seal

                                 4.  Connecting  surface  of  axle  housing  and  main  Coat  sealant  and  reinstall  the  main

                                 drive (oil leakage)                      transmission

                                 5. Axle housing welding seam, main reducer housing
              Drive axle leaking                                          Repair or replace the leaking housing
                                 (leaking)
              during driving
                                 6.  Fill  port  and  oil  discharge  outlet  plug  screw
                                                                          Replace the gasket
                                 (leaking)

                                 7. Drive gear oil seal (damaged)         change

                                 8. Rear axle semi-shaft oil seal (damaged)   change

                                 9. Rear axle semi-shaft spline (broken tooth)   change

                                 10. Rear axle semi-axle (broken)         change








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