Page 1881 - Flipbook_SolidDesignSoutheast2020

INTRODUCTION
All FILLS-ALL ® quality fillers are designed for multipurpose filling operations— from TABLE OF CONTENTS
free-flowing to viscous products. Only Kaps-All Packaging Systems, Inc. offers such a
wide range of filling methods and techniques. This selection provides you with the best Basic Filling Methods Available . . . . . . . . p. 2
filling system for your specific application. They offer accuracy, repeatability and ease Exclusive Fills-All® Features . . . . . . . . . p. 3
of use with little or no changeover parts. State-of-the-art components offer maximum Pressure Fillers/Gravity Fillers,
Combination Pressure/Gravity . . . . . . . . p. 4-5
performance, reliability and versatility to keep pace with your production requirements.
FILLS-ALL fillers can operate separately or can be integrated into a complete Volumetric (Piston Fillers) . . . . . . . . . . . p. 6-8
packaging system. A free filling demonstration and testing of your products are Compact Volumetric Fillers (Bench Top,
available at no cost or obligation. Semi-Automatic and Automatic) . . . . . . p. 8
Gear Pump Filler . . . . . . . . . . . . . . . . . . . p. 8
Electronically Controlled
Gear Pump Product Flow Diagram Filling Methods Available: Timed Volumetric Fillers . . . . . . . . . . . . . p. 9
• Volumetric • Pressure • Rotary • Rotary Fillers . . . . . . . . . . . . . . . . . . . . . p. 10
• Pressure/Gravity • Gear Pump • Custom and Special Application Fillers . p. 10
• Gravity • Vacuum • Piston • Clean• N• Vac® Bottle Cleaning . . . . . . p. 10
STAINLESS STEEL
METERING GEAR PUMP Free Filling Demonstrations . . . . . . . . . . p. 11
• Fill-To-A-Level • Cosmetic Fill •
Orienting/Filling/Capping Systems . . . . . p. 11
• Electronically Controlled Fill •
ELECTRONIC CHOICE OF
CONTROLLER
NOZZLE SIZES Dimensions and Specifications . . . . . . . . p. 12
AND TYPES • In-Line • Combination Fillers •
PRODUCT SUPPLY
SLOW FAST AUTO CONNECTION • Automatic/Semi– Automatic •
FILL FILL CYCLE
FOOT FILLS-ALL Fillers — Ideal For The Entire Spectrum Of Filling Applications
PEDAL
• Pharmaceutical • House-Hold Products • Automotive • Industrial •
PRODUCT SUPPLY
• Veterinary • Cosmetic • Biomedical • Paint • Biotech • Chemical •
Gear Pump Fillers fill vials to gallons, from water-like
liquids to viscous products. Accuracy to ±0.5% or better. • Toiletries and Hygienics • Laboratory • Food • Sanitary • And more •
Volumetric Piston Filler Product Flow Diagram Pressure/Cosmetic Fill
PRODUCT LEVEL PRODUCT (Fill-To-Level) Product Flow Diagram
SENSOR DISCHARGE
(Rotary and Straight Line Filler Models)
PUMP FROM
MAIN SUPPLY EXCLUSIVE POSITIVE
SHUT-OFF NOZZLES
COVER
NO BOTTLE PRESSURE MANIFOLD
NO FILL PUMP
PRODUCT
PRODUCT
SUPPLY
SUPPLY
LEVEL
SENSOR
MULTI-
PRODUCT STROKE
SUPPLY COUNTER FILLER TANK SUPPLY
TANK CLEAN-IN-PLACE
BALL VALVE
CLEAN - NO BOTTLE
IN - PLACE MICRO-
VOLUMETRIC PATENTED PROCESSOR NO FILL SENSOR
METERING FINE-TUNING FILL CYCLE
PISTON / FILLING ADJUSTMENT ADJUSTMENT
PUMP MICRO- COUNTER (OPTIONAL) MAIN PATENTED BOTTLE
PROCESSOR FOR BOTTLE TANK CONVEYOR
CALIBRATED INDEXING SUPPLY CONTROL INDEXING SYSTEM
FINE-TUNING
ADJUSTMENT
Volumetric Fillers operate from either a floor level reservoir, overhead reservoir or a manifold. Pressure Fillers handle free flowing to semi-viscous products.
A microprocessor controls all filler functions. Handles free-flowing to semi-solid liquids An excellent filling system for foaming products. Fills to a pre-determined level.
Timed/Volumetric Product Flow Diagram Gravity/Cosmetic Fill (Fill-To-Level) Product Flow
(Model ECF) Diagram (Rotary and Straight Line Filler Models)
COVER LEVEL SENSOR
LEVEL
SENSOR
GRAVITY
PRODUCT PUMP
SUPPLY SUPPLY
PUMP FROM TANK
VALVE MAIN SUPPLY CONVEYOR
CONTROL
FLOW FILLER TANK SUPPLY CLEAN-IN-PLACE
RESTRICTOR MICRO-
PROCESSOR
NO BOTTLE
ELECTRONIC
VARIOUS TYPES OF ACCESS MICRO- NO FILL SENSOR
MICROPROCESSOR
VALVES AND NOZZLES MODULE PATENTED PROCESSOR FILL CYCLE
ARE AVAILABLE CONTROLLED FINE-TUNING ADJUSTMENT
FOR ALL GATING SYSTEM PATENTED BOTTLE ADJUSTMENT
APPLICATIONS INDEXING SYSTEM PATENTED BOTTLE
(OPTIONAL) MAIN CONVEYOR
TANK CONTROL INDEXING SYSTEM
CONTAINER SUPPLY
Volumetric/Gravity Fillers are designed to handle free flowing products such as Gravity Fillers handle free flowing up to low-viscous products. An excellent filling
drinks, cleansers, solutions, light oils, etc. A microprocessor with key pad controls system for foaming products. Fills to a pre-determined level.
allow for individual nozzle settings and fine tuning.
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