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Thermoset Materials
Thermosets as name suggest means "setting under heat". On heating they undergo
a molecular cross-linking process which is irreversible and once cured cannot be
reshaped or recycled. Because of their tightly crosslinked three-dimensional
structure thermosets retain their strength and shape even when heated, resist
higher temperatures providing greater dimensional stability, good rigidity, hardness
and resistance to creep.
Thermoset Materials
Name Properties Applications and Uses
Alkyds Excellent heat resistance, Electrical applications like circuit
dimensionally stable, excellent breaker insulation, switchgear,
dielectric strength, very low moisture cases, housings, capacitor and
absorption, No volatile by products resistor encapsulation, automotive
parts, and coatings
Silicones odorless, colorless, water resistant, lubricants, adhesives, sealants,
chemical resistant oxidation gaskets, pressure compensating
resistant, stable at high temperature, diaphragms for drip irrigation
and have weak forces of attraction, emitters, hydraulic fluids, electrical
low surface tension, low freezing insulators and moisture proofing
points and do not conduct electricity agent in fabrics, medical implants.
Diallyl Virtually no post-mold shrinkage, Cross-linking agent, thermosetting
Phthalate high impact resistance, resistant to molding powders, casting resins,
(DAP) sudden and extreme jolts and and laminates, military, electronic
s e v e r e s t r e s s e s , h i g h components, insulation, high heat
temperatures, heat & chemical soldering
resistant, fungus resistant
Epoxy high strength/weight ratio, Adhesives and laminates, protective
dimensional stability, adhesion coatings in appliances, industrial
properties, low moisture uptake, no equipment, aircraft components,
post-mould shrinkage, high impact pipes, tanks, pressure vessels,
resistance, resistant to extreme jolts tooling jigs and fixtures, Printed
and severe stresses, high circuit boards, coating, casting
temperatures & chemical resistant, compounds, encapsulating electrical
fungus resistant components, surfboards
Melamine- Surface hardness and gloss, R u g g e d d i n n e r w a r e , n o n -
Formaldehyde excellent colourability, heat, microwaveable kitchen utensils,
scratches and stain resistant, arc- tableware, bathroom accessories,
r e s i s t a n t n o n - t r a c k i n g electrical components, bonding
characteristics, excellent insulator adhesives, laminates and coatings.
Urea- Very hard and tough, scratch- Electrical and electronic products,
Formaldehyde resistant, high tensile, good chemical decorative laminates, adhesives,
resistance, electrical insulator and MDF boards, chemically resistant
heat resistance, low water absorption coatings, agriculture
and mould shrinkages
DAVE TECHNICAL SERVICES 57