Page 27 - June
P. 27

METALWORKING EQUIPMENT AND TOOLS

    labor-intensive and easier to implement. The fan assembly is placed on the workbench, on the
    edge of the base plate and on the motor ventilation hood. With a light jolt, the impeller is given
    a right-handed (if looking at the "blades") rotation and after it stops, a mark is applied with a
    marker (chalk) on the upper part of the impeller disk and opposite it, a risk is applied to the fan
    base plate. Attach a typical balancing weight (used) for grinding wheels for sharpening wheels
    using plasticine on the inside of the disc at the place marked with a marker (chalk). That is, in
    the "light" place of the impeller disk, the first weight is fixed. To the right and to the left of it
    (in the sectors of  the other  "shoulder  blades"),
    two more weights are fixed. Set the impeller to
    rotate again with a light jolt and by rearranging
    the side weights (closer-further from the central
    weight), the wheel stops in any (arbitrary) position
    without pendulum (swinging) movements. After
    making  sure  that  there  is no  imbalance  during
    the rotation of the fan impeller and marking the
    location of the weights on the disk with a marker,
    the plasticine is replaced "Cold" welding. "Cold"
    welding is necessary for more reliable fastening
    of the balancing weights and subsequent drilling
    in them,  as  well as  in the  wheel  rim  holes.  A
    central hole is drilled for a thread diameter M 8
    and two side holes for rivets (D = 3 - 4 mm). An
    M  8  screw  with a  countersunk  head  is screwed
    into the central hole, rivets are inserted into the
    side  holes.  The  countersunk  screw  heads  are
    additionally welded to the balancing weights. This
    is done  to  prevent  self-loosening of  the  central
    screws  under  the  influence  of  centrifugal  force
    during the rotation of the impeller. After the final fixing of the balancing weights, the impeller is
    again checked for imbalance. If it is present, by fusing welding metal onto the balancing weights
    or by drilling a part of the metal from the balancing weights, the imbalance is finally eliminated.
            The second method of static balancing is easier to implement from the point of view of its
    technical support. Still, for the first method, turning work is required to make pins with a left-
    hand thread, and most importantly, taps of the required diameter for cutting a left-hand thread
    in the holes of the disc. Nowadays, not every OGM of our machine-building enterprises has such
    a tool. However, the second method somewhat violates the aerodynamic qualities of the impeller,
    creates some obstacles for the formation of an air flow. Therefore, the last method of static
    balancing should be applied to industrial vacuum cleaners from the late USSR, in order to thus
    be forced to extend their period. service. All industrial vacuum cleaners made in Soviet times
    have one typical problem - the bending of the rotor shaft of the electric motor is higher than
    the permissible technical standards. Fixing the balancing weights on the inner (working) surface

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