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Final Year Project 2020/2021


                Design and CFD Analysis of Car Rear


                Tail Spoiler for Onboard Energy


                Harvester in Electric Vehicle







                Student’s Name: Muhammad Afiq Bin Zakaria
                Supervisor’s Name: Faiza Mohamed Nasir

                Supervisor’s Email: faiza@unikl.edu.my


                Abstract Encouraging the production of future cars and autonomous vehicles that use cleaner
                and  renewable  energy  means  rising  environmental  and  energy  issues.  While  primarily  an
                aerodynamic  device,  various  vibrations  are  encountered  by  car  rear  spoilers,  and  limited
                attention has been given to exploiting these vibrations for alternative energy harvesting. To that
                end, a structural and fluid flow analysis has been carried out in order to study the fluid flow
                around the rear car spoiler and its impact on the spoiler. A simple rear spoiler 3D model has
                been made using CAD software Solidworks with a piezoelectric plate placed on it to analyze
                the deformation on the piezo plate resulting from the surrounding air behavior when the car is
                moving. The assembly 3D models were simulated using Solidworks in Flow Simulation and
                Simulation to observe the airflow and deformation. The results data were then recorded in the
                Design-Expert software for the optimization process. The method used for optimization was
                Response Surface Methodology (RSM). The optimization result shows that the best model for
                maximum displacement and the minimum drag coefficient is the model with an angle of attack
                at 12 degrees and the distance between the piezo plate and rear spoiler tail at 0 mm.


                Keywords Energy harvester, electric vehicle, piezoelectric, rear car spoiler, CFD, Response
                Surface Methodology, optimization


























                             Bachelor of Engineering Technology (Hons) in Mechanical (Automotive)      16
                             Bachelor of Engineering Technology (Hons) in Mechatronics (Automotive)
                                Bachelor of Engineering Technology (Hons) in Mechanical Design
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