Page 119 - MRF Training TJ MRF Manual Version 5 22042024 final April 24_Neat
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Dealing with Blockages







                                                                                                Clear the blockage
               Stop the plant alerting         Lock out with multi              Walk around the   ensure all staff are clear.
               the operator loading            hasps and personal   Ensure that all stored   machine and inspect
               with the machine and   Return switches to off  padlocks.  energy is released  it to ensure that it is   Each person to remove
                 notify the site               1 padlock per person             not damaged or in   their padlock.
                   foreman                        is required                    need of repair.  Follow daily start up
                                                                                                  procedure.





            1.  The operators on the MRF will possibly be unqualified when they start           employment.
                All new staff will have undergone an induction but must be fully trained before they are allowed
                to work unsupervised. They will be allocated a buddy to work with whilst they gain experience

            2.  The operator MUST carry out pre-shift checks on the picking line before starting work
                which include conveyor damage and this must be recorded on the daily defect sheets.
                Any defects found must be reported to your manager where instructions will be given in
                how to proceed.

            3.  While the machine is operating or not isolated it is forbidden:
                      to climb onto or “jump” across a conveyor
                      to remove any guards.
                      to attempt to clear any blockages.
                      to gain access into the trommel or screen.
                      to walk across the building to gain access to the picking station always use the
                       pedestrian footpath to the rear of the building.

            4.  The machine has safety labels and warning symbols applied and these must be obeyed.
                These signs are there for your safety

            5.  There are safety devices fitted on the machine to protect the machine and the operator.
                They must never  be tampered with or altered in any way, and if defective  must be
                reported to your manager immediately and recorded on the daily inspection sheet.

                These safety devices include:

                ➢  Emergency stops – all drives on the MRF stop immediately.
                ➢  Overload  protection  –  the  MRF  is  stopped  immediately  if  there  is  an  electrical
                    overload on a       conveyor for example.
                ➢  Audible warning – an alarm sounds before machine starts.
                ➢  Visual warning – lights flash before machine starts.
                ➢  Guards – all nip points are guarded to protect the operators from injury.

            3.  Operators must wear ear protection where signs indicate.


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                                                                                  Reviewed April 2024
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