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Injection System, PSA

KL-1383-113 KA KL-1383-113 KA
Injector Nozzle Puller Set, PSA 2.0 HDI

Applicable to PSA 2.0 (110bhp, 135bhp) [DW10] TwinCam engines such as
found in Citroën, Ford, Fiat, Lancia, Peugeot, Suzuki, Volvo etc.
This indispensable tool set allows for the professional removal of very tight-fitting
injector nozzles, without the need for dismounting the cylinder head. The injector
nozzle puller KL-1383-113 KA enables accurate extraction of very tight-fitting
injector nozzles as well as cleaning the injector nozzle bore and seal seat. The removal
of the cylinder head is not necessary. The special design of the extraction bridge
ensures safe and accurate support of the puller tools, even if injectors are severely
stuck or seized in place. The special pull spindle with additional union nut (to be used
on DW10 engines) will facilitate the extraction of even the most stubborn injectors.
The injector nozzle needs to be opened for this. (engines: DW10)
Scope of Delivery: KL-1383-113 KA Injector Nozzle Puller Set
Part No. Description Qty
KL-1383-1111 Base Plate with Axial Bearing 1
KL-1383-1112 Shoulder Nut, M16x1.5 1
KL-1383-1114 Centring Bolt, Ø 6.8mm 1 Note:
KL-1383-1131 Brace Support Bolt, Ø 16x73.5mm 2 Be sure to read and observe the injector nozzle manufacturer’s directions and
KL-1383-1001 Support Plate 1 specifications before re-installing an injector nozzle that had been opened. If
necessary, have the injector nozzle tested and checked by an authorized
KL-1383-1021 Pull Spindle, M25x1, 132mm long 1
workshop.
KL-1383-1022 Special Socket, waf 25mm; 1/2" Drive 1
KL-1383-104 Cleaning Tool for Injector Nozzle Seat 1 Procedure for Injector Nozzle Removal:
KL-0369-4505 A Special Bit Insert, Size (waf) 10mm 1 Unscrew injector nozzle head by means of the special socket
KL-0369-4606 A Pull Spindle, M17x1, with Nut, M27x1, 132mm long 1 included in the set. (DW10): Screw pull spindle into injector, and, if
KL-0369-461 A Special Socket, Size (waf) 29mm, 1/2" Drive 1 using the pull spindle with union nut, additionally screw union nut
KL-0369-55 B Compressed Air Adaptor for Glow Plug Bore 1 onto injector nozzle. Place pre-assembled base tool onto cylinder
KL-1283-1016 Cheese Head Screw, M8x30mm 3 head and screw on shoulder nut. Extract injector nozzle by evenly
KL-0014-0030 Molybdenum Disulphide Paste, 50g 1 rotating shoulder nut. Impurities can be prevented from entering
KL-1383-1119 Plastic Storage Case 1 the combustion chamber by injecting compressed air into the latter.

KL-1383-114 KA
6
Injector Nozzle Puller Set, PSA 2.0 HDI

Scope of Delivery: KL-1383-114 KA Injector Nozzle Puller Set
Part No. Description Qty
KL-1383-1111 Base Plate with Axial Bearing 1
KL-1383-1112 Shoulder Nut, M16x1.5 1 Note:
KL-1383-1114 Centring Bolt, Ø 6.8mm 1 Be sure to read and observe the injector nozzle manufacturer’s directions and
KL-1383-1131 Brace Support Bolt, Ø 16x73.5mm 2 specifications before re-installing an injector nozzle that had been opened. If
necessary, have the injector nozzle tested and checked by an authorized
KL-1383-1001 Support Plate 1
workshop.
KL-1383-1021 Pull Spindle, M25x1,132mm long 1
KL-1383-1022 Special Socket, waf 25mm; 1/2" Drive 1 Procedure for Injector Nozzle Removal:
KL-0369-4505 A Special Bit Insert, Size (waf) 10mm 1 Unscrew injector nozzle head by means of the special socket inclu-
KL-0369-4606 A Pull Spindle, M17x1, with Nut, M27x1, 132mm long 1 ded in the set. (DW10): Screw pull spindle into injector, and, if using
KL-0369-461 A Special Socket, Size (waf) 29mm, 1/2" Drive 1 the pull spindle with union nut, additionally screw union nut onto
KL-1283-1016 Cheese Head Screw, M8x30mm 3 injector nozzle. Place pre-assembled base tool onto cylinder head
KL-0014-0030 Molybdenum Disulphide Paste, 50g 1 and screw on shoulder nut. Extract injector nozzle by evenly rota-
KL-0126-221 Flexible Magnetic Lifter 1 ting shoulder nut.
KL-1383-1119 Plastic Storage Case 1

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