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Injection System, PSA

KL-1383-112 K
Injector Nozzle Puller Set
Peugeot / Citroën 2.2 HDi

Applicable to PSA 2.2 [DW12] HDI TwinCam engines such as Citroën, Ford, Fiat,
Jaguar, Lancia, Peugeot etc.
Allows for the professional removal of very tight-fitting injector nozzles without
removing the cylinder head from the vehicle.
The injector nozzle puller KL-1383-112 K enables the accurate extraction of very
tight-fitting injector nozzles. Removal of the cylinder head is not necessary.
The special design of the extraction bridge ensures safe and accurate support, even if
the injector nozzles are extremely tight-fitting/seized in place.
Procedure of the injector nozzle removal:
Screw pull spindle onto the injector nozzle, place pre-assembled base tool onto
cylinder head and screw on shoulder nut. Extract injector nozzle by evenly rotating
shoulder nut.
Scope of Delivery:
KL-1383-112 K Injector Nozzle Puller Set Peugeot / Citroën 2.2 HDi
Part No. Description Qty
KL-1383-1111 Base Plate with Axial Bearing 1
KL-1383-1112 Shoulder Nut, M16x1.5 1
KL-1383-1113 Pull Spindle, M14x1.5, 132mm long 1
KL-1383-1114 Centring Bolt, Ø 6.8mm 2
KL-1383-1115 Support Bolt, Ø 8.9mm 2
KL-1383-1116 Support Bolt, Ø 16x89.5mm 1
KL-1283-1016 Cheese Head Screw, M8x30 4
KL-0014-0030 Molybdenum Disulphide Paste, 50g 1
KL-1383-1119 Plastic Storage Case 1

KL-1383-119 KL-1383-119

Cleaning Tool for Injector Nozzle Seat,
Peugeot/Citroën/Fiat/Lancia 6

Applicable to the 2.2 HDI, 2.2 JTD Common Rail Diesel engines DW12 on
Peugeot, Citroën, Fiat, Lancia. Technical Data:
In a single machining operation, the specially shaped cleaning tool produces a clean Drive: T-handle
finish on the injector mounting hole, the nozzle seal seat and the small aperture Length: 275mm
leading to the combustion chamber. Cleaning tool Ø: 7.5/17/19.6mm
Indispensable procedure before re-installing/installing an injector nozzle to avoid
leakage between cylinder head and injector nozzle.

KL-1383-1311 KL-1383-1311
Cleaning Tool for Injector Nozzle Seat,
PSA 1.6

Applicable to 1.6 PSA Common Rail Diesel engines on
• Fiat 1.6 HDI; engine code: DV6, 9HX, 9HY, 9HZ Technical Data:
• Ford 1.6 TDCi; engine code: G8DA, G8DB, HHDA, HHJA, HHJB
Drive: T-handle
• Volvo 1.6 D; engine code: D4164T
Length: 295mm
• Mazda 1.6 D; engine code: Y6
Cleaning tool-Ø: 7.5/17/17.6/18.7mm
In a single machining operation, the specially shaped cleaning tool produces a clean
finish on the injector mounting hole, the nozzle seal seat and the small aperture
leading to the combustion chamber.
Indispensable procedure before re-installing/installing an injector nozzle to avoid
leakage between cylinder head and injector nozzle.

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